Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Pulse MIG Welding of 6061-T6/A356-T6 Aluminum Alloy Dissimilar T-joint

Journal Article · · Journal of Materials Engineering and Performance
; ; ;  [1];  [2];  [3]
  1. Dalian University of Technology, School of Materials Science and Engineering (China)
  2. Shanghai Aerospace Equipment Manufacturer (China)
  3. Soochow University, School of Iron and Steel (China)

Dissimilar T-joints between 4-mm-thick wrought 6061-T6 and cast A356-T6 aluminum alloy plates are made with pulse metal inert gas welding (P-MIG) process, and the weld geometry, microstructure and mechanical properties of the joints are investigated. The average tensile load of the joints is 9488 N at travel speed 12 mm/s and welding current 165 A with 6061 aluminum alloy as web plate and A356 aluminum alloy as flange plate. The weld zone (WZ) is composed of dendrite zone and columnar zone, which is wide at bottom of weld making it become a weak zone. Besides, grain boundary (GB) liquation, consisting of GB eutectic and solute-depleted α-Al, occurs in the partially melted zone on 6061 aluminum alloy side. The T-joint with highest tensile load fails at the root of WZ and the flange plate near the weld with different fracture modes.

OSTI ID:
22860302
Journal Information:
Journal of Materials Engineering and Performance, Journal Name: Journal of Materials Engineering and Performance Journal Issue: 9 Vol. 27; ISSN 1059-9495; ISSN JMEPEG
Country of Publication:
United States
Language:
English

Similar Records

Mechanical performance of neutron-irradiated dissimilar transition joints of aluminum alloy 6061-T6 and 304L stainless steel
Journal Article · Sat Sep 01 00:00:00 EDT 2018 · Journal of Nuclear Materials · OSTI ID:1458366

Laser welding of Al 6061-T6
Book · Mon Dec 30 23:00:00 EST 1996 · OSTI ID:442974

Electron beam welding of 6061-T6 covers to A356-T6 machined cast housings: Final report
Technical Report · Mon Feb 29 23:00:00 EST 1988 · OSTI ID:5181235