Numerical Simulation of Slag Eye Formation and Slag Entrapment in a Bottom-Blown Argon-Stirred Ladle
- University of Science and Technology Beijing, School of Metallurgical and Ecological Engineering (China)
- Central Iron and Steel Research Institute (China)
A transient mathematical model is developed for simulating the bubble-steel-slag-top gas four-phase flow in a bottom-blown argon-stirred ladle with a 70-ton capacity. The Lagrangian discrete phase model (DPM) is used for describing the moving behavior of bubbles in the steel and slag. To observe the formation process of slag eye, the volume of fluid (VOF) model is used to track the interfaces between three incompressible phases: metal/slag, metal/gas, and slag/gas. The complex multiphase turbulent flow induced by bubble-liquid interactions is solved by a large eddy simulation (LES) model. Slag eye area and slag droplet dispersion are investigated under different gas flow rates. The results show that the movement of bubbles, formation and collapse of slag eye, volatility of steel/slag interface and behavior of slag entrapment can be properly predicted in the current model. When the gas flow rate is 300 L/min, the circulation driven by the bubble plume will stir the entire ladle adequately and form a slag eye of the right size. At the same time, it will not cause strong erosion to the ladle wall, and the fluctuation of the interface is of adequate intensity, which will be helpful for improving the desulfurization efficiency; the slag entrapment behavior can also be decreased. Interestingly, with the motion of liquid steel circulation, the collision and coalescence of dispersed slag droplets occur during the floating process in the vicinity of the wall.
- OSTI ID:
- 22857866
- Journal Information:
- Metallurgical and Materials Transactions B, Process Metallurgy and Materials Processing Science, Vol. 49, Issue 5; Other Information: Copyright (c) 2018 The Minerals, Metals & Materials Society and ASM International; http://www.springer-ny.com; Country of input: International Atomic Energy Agency (IAEA); ISSN 1073-5615
- Country of Publication:
- United States
- Language:
- English
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