Open-air plasma-assisted deposition of organosilicon coating for corrosion protection of AZ91D Mg alloy

Jun, Jiheon; Su, Yi-Feng; Wade, John E.; Pappas, Daphne; Sy, Andrew; Robinson, Ryan; Lim, Yong Chae

doi:10.1007/s11998-023-00876-2

Open-air plasma-assisted deposition of organosilicon coating for corrosion protection of AZ91D Mg alloy

Journal Article · Tue Jan 30 00:00:00 EST 2024 · Journal of Coatings Technology and Research (JCTR)

DOI:https://doi.org/10.1007/s11998-023-00876-2· OSTI ID:2283885

^[1]; Su, Yi-Feng ^[1]; Wade, John E. ^[1]; Pappas, Daphne ^[2]; Sy, Andrew ^[2]; Robinson, Ryan ^[2]; ^[1]

Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Plasmatreat USA, Inc, Hayward, CA (United States)

As a corrosion barrier layer, open-air plasma-assisted organosilicon coating was applied on AZ91D Mg alloy. Organosilicon-coated AZ91D samples, prepared from two different plasma coating processes, were used for corrosion evaluation based on multistep electrochemical and H₂ collection measurements in 3.5 wt% sodium chloride (NaCl) solution. Some coated AZ91D samples were characterized with and without corrosion exposure in NaCl solution using electron microscopies and X-ray chemical analysis techniques. Further, the results indicate that the organosilicon coatings from open-air plasma processes are effective to delay the initiation of corrosion attack and also reduce the corrosion rate for AZ91D substrate. The corrosion attack was considered to develop after permeation of NaCl solution through the coating layer.

View Accepted Manuscript (DOE)

Research Organization:: Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)

Sponsoring Organization:: USDOE Office of Energy Efficiency and Renewable Energy (EERE), Office of Sustainable Transportation. Vehicle Technologies Office (VTO)

Grant/Contract Number:: AC05-00OR22725

OSTI ID:: 2283885

Journal Information:: Journal of Coatings Technology and Research (JCTR), Journal Name: Journal of Coatings Technology and Research (JCTR) Vol. 21; ISSN 1547-0091

Publisher:: SpringerCopyright Statement

Country of Publication:: United States

Language:: English

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36 MATERIALS SCIENCE
corrosion
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open-air plasma
organosilicon (silane) coating
surface characterization

Open-air plasma-assisted deposition of organosilicon coating for corrosion protection of AZ91D Mg alloy

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References (49)

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