Embedded Fiber Bragg Grating (FBG) Sensors Fabricated by Ultrasonic Additive Manufacturing for High-Frequency Dynamic Strain Measurements

Zhao, Jieru; Dong, Wen; Hinds, Thomas; Li, Yuqi; Splain, Zach; Zhong, Shuda; Wang, Qirui; Bajaj, Nikhil; To, Albert; Ahmed, Moinuddin; Petrie, Christian M.; Chen, Kevin P.

doi:10.1109/jsen.2023.3343604

Title: Embedded Fiber Bragg Grating (FBG) Sensors Fabricated by Ultrasonic Additive Manufacturing for High-Frequency Dynamic Strain Measurements

Journal Article · Thu Dec 21 00:00:00 EST 2023 · IEEE Sensors Journal

DOI:https://doi.org/10.1109/jsen.2023.3343604· OSTI ID:2283850

^[1];

^[1]; Hinds, Thomas ^[1];

^[1]; Splain, Zach ^[1];

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^[1]; To, Albert ^[1]; Ahmed, Moinuddin ^[2];

^[3];

^[1]

University of Pittsburgh, PA (United States)
Argonne National Laboratory (ANL), Argonne, IL (United States)
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)

This article demonstrates high-frequency dynamic strain measurements using fiber Bragg grating (FBG) sensors embedded in metal parts. Using an ultrasonic additive manufacturing (UAM) process, FBGs inscribed in polyimide coated optical fibers were embedded in aluminum parts. An electromagnetic shaker was used to exert dynamic events on the embedded FBG sensors with frequencies from 1 to 10 kHz. The high-speed interrogation of FBG sensors was accomplished using a tunable vertical-cavity surface-emitting laser (VCSEL) and a high-speed interrogation system sampling at 120 kHz. The strain response measured by the FBG sensors was compared with real-time measurements using a laser velocimeter. A finite-element analysis (FEA) was performed to simulate responses to both static strain and high-frequency dynamic strain. In conclusion, results show that strains as small as 2.5$με$ can be resolved at frequencies up to 10 kHz.

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Research Organization:: Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States); Univ. of Pittsburgh, PA (United States)

Sponsoring Organization:: USDOE

Grant/Contract Number:: AC05-00OR22725; NE0008994; NE0008686

OSTI ID:: 2283850

Journal Information:: IEEE Sensors Journal, Vol. 24, Issue 3; ISSN 1530-437X

Publisher:: IEEECopyright Statement

Country of Publication:: United States

Language:: English

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Title: Embedded Fiber Bragg Grating (FBG) Sensors Fabricated by Ultrasonic Additive Manufacturing for High-Frequency Dynamic Strain Measurements

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