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Numerical simulation of fiber interaction in short-fiber injection-molded composite using different cavity geometries

Journal Article · · AIP Conference Proceedings
DOI:https://doi.org/10.1063/1.4942271· OSTI ID:22589301
 [1]; ; ;  [2]
  1. Department of Advanced Fibro-Science, Kyoto Institute of Technology, Matsugasaki, Sakyo-ku, Kyoto, Kyoto 606-8585 (Japan)
  2. Research Center, Toyobo Co., Ltd, 2-1-1 Katata, Otsu, Shiga 520-0292 (Japan)
The theoretical fiber-interaction model for calculating the fiber orientation in the injection molded short fiber/thermoplastic composite parts was proposed. The proposed model included the fiber dynamics simulation in order to obtain an equation of the global interaction coefficient and accurate estimate of the fiber interacts at all orientation states. The steps to derive the equation for this coefficient in short fiber suspension as a function of the fiber aspect ratio, volume fraction and general shear rate are delineated. Simultaneously, the high-resolution 3D X-ray computed tomography system XVA-160α was used to observe fiber distribution of short-glass-fiber-reinforced polyamide specimens using different cavity geometries. The fiber orientation tensor components are then calculated. Experimental orientation measurements of short-glass-fiber-reinforced polyamide is used to check the ability of present theory for predicting orientation. The experiments and predictions show a quantitative agreement and confirm the basic understanding of fiber orientation in injection-molded composites.
OSTI ID:
22589301
Journal Information:
AIP Conference Proceedings, Journal Name: AIP Conference Proceedings Journal Issue: 1 Vol. 1713; ISSN APCPCS; ISSN 0094-243X
Country of Publication:
United States
Language:
English