Synthesis of a 316L stainless steel-copper composite by laser melting

Lee, Kijoon; Doddapaneni, V. Vinay K.; Mirzababaei, Saereh; Pasebani, Somayeh; Chang, Chih-hung; Paul, Brian K.

doi:10.1016/j.addlet.2022.100058

Synthesis of a 316L stainless steel-copper composite by laser melting

Journal Article · Sun May 22 00:00:00 EDT 2022 · Additive Manufacturing Letters

DOI:https://doi.org/10.1016/j.addlet.2022.100058· OSTI ID:2212437

^[1]; Doddapaneni, V. Vinay K. ^[2]; Mirzababaei, Saereh ^[3]; Pasebani, Somayeh ^[3]; Chang, Chih-hung ^[2]; ^[3]

Oregon State University, Corvallis, OR (United States); Advanced Technology and Manufacturing Institute (ATAMI), Corvallis, OR (United States); Oregon State University
Oregon State University, Corvallis, OR (United States)
Oregon State University, Corvallis, OR (United States); Advanced Technology and Manufacturing Institute (ATAMI), Corvallis, OR (United States)

This paper demonstrates a laser melting method to produce a metal matrix composite with a higher thermal conductivity compared to 316 L stainless steel using a Jettable Cu ink. A novel canister was used to control the oxygen level during laser processing to emulate a hybrid inkjet-powder bed fusion technique for doping the stainless steel powder bed with Cu precursor ink. Here, the thermal conductivity of the composite was found to be 187% higher than that of 316 L stainless steel, while the microhardness decreased by 39%. Microstructural results show opportunities to further enhance the thermal conductivity and mechanical properties of the composite by eliminating interfacial cracking.

View Accepted Manuscript (DOE)

Research Organization:: RAPID Manufacturing Institute, New York, NY (United States)

Sponsoring Organization:: USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office. Advanced Materials & Manufacturing Technologies Office (AMMTO)

Grant/Contract Number:: EE0007888

OSTI ID:: 2212437

Journal Information:: Additive Manufacturing Letters, Journal Name: Additive Manufacturing Letters Vol. 3; ISSN 2772-3690

Publisher:: ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

References (30)

Full Control and Manipulation of Heat Signatures: Cloaking, Camouflage and Thermal Metamaterials Han, Tiancheng; Bai, Xue; Thong, John T. L. Advanced Materials, Vol. 26, Issue 11 https://doi.org/10.1002/adma.201304448	journal	February 2014
Oxide dispersion strengthened 304 L stainless steel produced by ink jetting and laser powder bed fusion Paul, Brian K.; Lee, Kijoon; He, Yujuan CIRP Annals, Vol. 69, Issue 1 https://doi.org/10.1016/j.cirp.2020.04.071	journal	January 2020
Selective interfacial bonding in Al(Si)–diamond composites and its effect on thermal conductivity Ruch, P. W.; Beffort, O.; Kleiner, S. Composites Science and Technology, Vol. 66, Issue 15 https://doi.org/10.1016/j.compscitech.2006.03.016	journal	December 2006
Effect of flow maldistribution and axial conduction on compact microchannel heat exchanger Baek, Seungwhan; Lee, Cheonkyu; Jeong, Sangkwon Cryogenics, Vol. 60 https://doi.org/10.1016/j.cryogenics.2014.01.003	journal	March 2014
A new structural model of effective thermal conductivity for heterogeneous materials with co-continuous phases Wang, Jianfeng; Carson, James K.; North, Mike F. International Journal of Heat and Mass Transfer, Vol. 51, Issue 9-10 https://doi.org/10.1016/j.ijheatmasstransfer.2007.08.028	journal	May 2008
Thermal stability of additively manufactured austenitic 304L ODS alloy Ghayoor, Milad; Mirzababaei, Saereh; Sittiho, Anumat Journal of Materials Science & Technology, Vol. 83 https://doi.org/10.1016/j.jmst.2020.12.033	journal	August 2021
Interfacial characterization of SLM parts in multi-material processing: Metallurgical diffusion between 316L stainless steel and C18400 copper alloy Liu, Z. H.; Zhang, D. Q.; Sing, S. L. Materials Characterization, Vol. 94 https://doi.org/10.1016/j.matchar.2014.05.001	journal	August 2014
Selective laser melting of an oxide dispersion strengthened (ODS) γ-TiAl alloy towards production of complex structures Kenel, C.; Dasargyri, G.; Bauer, T. Materials & Design, Vol. 134 https://doi.org/10.1016/j.matdes.2017.08.034	journal	November 2017
Correlation between process parameters, microstructure and properties of 316 L stainless steel processed by selective laser melting Kurzynowski, Tomasz; Gruber, Konrad; Stopyra, Wojciech Materials Science and Engineering: A, Vol. 718 https://doi.org/10.1016/j.msea.2018.01.103	journal	March 2018
Microstructure and mechanical properties of stainless steel 316L vertical struts manufactured by laser powder bed fusion process Wang, Xianglong; Muñiz-Lerma, Jose Alberto; Sánchez-Mata, Oscar Materials Science and Engineering: A, Vol. 736 https://doi.org/10.1016/j.msea.2018.08.069	journal	October 2018
Selective laser melting of austenitic oxide dispersion strengthened steel: Processing, microstructural evolution and strengthening mechanisms Ghayoor, Milad; Lee, Kijoon; He, Yujuan Materials Science and Engineering: A, Vol. 788 https://doi.org/10.1016/j.msea.2020.139532	journal	June 2020
Enhanced thermal conductivity in diamond/aluminum composites: Comparison between the methods of adding Ti into Al matrix and coating Ti onto diamond surface Xue, C.; Yu, J. K. Surface and Coatings Technology, Vol. 217 https://doi.org/10.1016/j.surfcoat.2012.11.070	journal	February 2013
Thermal conductivity of tungsten–copper composites Lee, Sang Hyun; Kwon, Su Yong; Ham, Hye Jeong Thermochimica Acta, Vol. 542 https://doi.org/10.1016/j.tca.2012.03.022	journal	August 2012
Synergetic Effect of Blended Alkylamines for Copper Complex Ink To Form Conductive Copper Films Xu, Wen; Wang, Tao Langmuir, Vol. 33, Issue 1 https://doi.org/10.1021/acs.langmuir.6b03668	journal	December 2016
A Self-Reducible and Alcohol-Soluble Copper-Based Metal–Organic Decomposition Ink for Printed Electronics Shin, Dong-Hun; Woo, Seunghee; Yem, Hyesuk ACS Applied Materials & Interfaces, Vol. 6, Issue 5 https://doi.org/10.1021/am4036306	journal	February 2014
Self-reduction of a copper complex MOD ink for inkjet printing conductive patterns on plastics Farraj, Yousef; Grouchko, Michael; Magdassi, Shlomo Chemical Communications, Vol. 51, Issue 9 https://doi.org/10.1039/C4CC08749F	journal	January 2015
Metal particle-free inks for printed flexible electronics Yang, Wendong; List-Kratochvil, Emil J. W.; Wang, Changhai Journal of Materials Chemistry C, Vol. 7, Issue 48 https://doi.org/10.1039/C9TC05463D	journal	January 2019
Chemical vapor deposition of copper from Cu+1 precursors in the presence of water vapor Gelatos, A. V.; Marsh, R.; Kottke, M. Applied Physics Letters, Vol. 63, Issue 20 https://doi.org/10.1063/1.110304	journal	November 1993
Patterned low temperature copper-rich deposits using inkjet printing Rozenberg, Gregor G.; Bresler, Eric; Speakman, Stuart P. Applied Physics Letters, Vol. 81, Issue 27 https://doi.org/10.1063/1.1481985	journal	December 2002
Heat flux cloaking, focusing, and reversal in ultra-thin composites considering conduction-convection effects Dede, Ercan M.; Nomura, Tsuyoshi; Schmalenberg, Paul Applied Physics Letters, Vol. 103, Issue 6 https://doi.org/10.1063/1.4816775	journal	August 2013
Copper-based alloys for structural high-heat-flux applications: a review of development, properties, and performance of Cu-rich Cu–Cr–Nb alloys Minneci, Robert P.; Lass, Eric A.; Bunn, Jeffrey R. International Materials Reviews, Vol. 66, Issue 6 https://doi.org/10.1080/09506608.2020.1821485	journal	October 2020
Effect of Anisotropy in Permeability and Effective Thermal Conductivity on Thermal Performance of an Aluminum foam heat sink Kim, Seo Young; Koo, Jae-Mo; Kuznetsov, Andrey V. Numerical Heat Transfer Part A: Applications, Vol. 40, Issue 1 https://doi.org/10.1080/104077801300348851	journal	July 2001
Heat transport across a SiGe nanowire axial junction: Interface thermal resistance and thermal rectification Rurali, Riccardo; Cartoixà, Xavier; Colombo, Luciano Physical Review B, Vol. 90, Issue 4 https://doi.org/10.1103/PhysRevB.90.041408	journal	July 2014
Heat Flux Manipulation with Engineered Thermal Materials Narayana, Supradeep; Sato, Yuki Physical Review Letters, Vol. 108, Issue 21 https://doi.org/10.1103/PhysRevLett.108.214303	journal	May 2012
Ultrathin Three-Dimensional Thermal Cloak Xu, Hongyi; Shi, Xihang; Gao, Fei Physical Review Letters, Vol. 112, Issue 5 https://doi.org/10.1103/PhysRevLett.112.054301	journal	February 2014
Experimental Demonstration of a Bilayer Thermal Cloak Han, Tiancheng; Bai, Xue; Gao, Dongliang Physical Review Letters, Vol. 112, Issue 5 https://doi.org/10.1103/PhysRevLett.112.054302	journal	February 2014
Temperature-Dependent Transformation Thermotics: From Switchable Thermal Cloaks to Macroscopic Thermal Diodes Li, Ying; Shen, Xiangying; Wu, Zuhui Physical Review Letters, Vol. 115, Issue 19 https://doi.org/10.1103/PhysRevLett.115.195503	journal	November 2015
Surface-Selective Chemical Vapor Deposition of Copper Films through the Use of a Molecular Inhibitor Babar, Shaista; Mohimi, Elham; Trinh, Brian ECS Journal of Solid State Science and Technology, Vol. 4, Issue 7 https://doi.org/10.1149/2.0061507jss	journal	January 2015
Effect of Microstructure on the Thermal Properties of Sintered Iron-copper Composites Ugarteche, Caroline Velasques; Furlan, Kaline Pagnan; Pereira, Rafaela do Vale Materials Research, Vol. 18, Issue 6 https://doi.org/10.1590/1516-1439.030915	journal	December 2015
Surface and Interface Designs in Copper-Based Conductive Inks for Printed/Flexible Electronics Tomotoshi, Daisuke; Kawasaki, Hideya Nanomaterials, Vol. 10, Issue 9 https://doi.org/10.3390/nano10091689	journal	August 2020

Similar Records

Remarkable enhancement in thermal conductivity of stainless-steel leveraging metal composite via laser powder bed fusion: 316L-Cu composite

Journal Article · Sat Apr 22 00:00:00 EDT 2023 · Additive Manufacturing · OSTI ID:2212447

A Microchannel Heat Exchanger Produced From a Metal Matrix Composite by Hybrid Laser Powder Bed Fusion and Inkjet Printing

Journal Article · Mon Jul 15 00:00:00 EDT 2024 · Journal of Manufacturing Science and Engineering · OSTI ID:2579958

Related Subjects

36 MATERIALS SCIENCE
Austenitic stainless steel
Effective thermal conductivity
Laser melting
Metal matrix composite

Synthesis of a 316L stainless steel-copper composite by laser melting

Citation Formats

References (30)

Similar Records

Related Subjects