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Contact pressure analysis to allow improved design for the clearing plate in a biomass comminution system

Journal Article · · Biomass Conversion and Biorefinery
For biomass processing systems, feedstocks with small but equal sizes can improve flowability and thermochemical outputs. The Crumbler rotary shear system was designed to achieve such ideal feedstocks to reduce costs and energy throughout the biomass supply chain. Improving the wear resistance of major components in this system is important to decrease the cost. Accelerating the feedstock flow through the rotary shear machine plays an equivalent role of improving its efficiency. An analytical analysis and a finite-element analysis of the stationary clearing plate are presented in this work. Here, these tools are used to investigate the effect of contact surface curvature on the impact pressure. The optimized new clearing plate design is expected to improve the component’s lifetime and wood chips flowability. The field tests confirm that the trend of the new clearing plate design guided by FEA. The optimization method, model verification, and validation experience applied in this work can also be applied to other static components with similar simple contact wear problems.
Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Office of Sustainable Transportation. Bioenergy Technologies Office (BETO)
Grant/Contract Number:
AC05-00OR22725
OSTI ID:
2205443
Journal Information:
Biomass Conversion and Biorefinery, Journal Name: Biomass Conversion and Biorefinery Vol. 14; ISSN 2190-6815
Publisher:
SpringerCopyright Statement
Country of Publication:
United States
Language:
English

References (9)

Development of a Generalized Mathematical Model for Slider-Crank Mechanism Based on Multiobjective Concurrent Engineering with Application journal April 2021
Effects of compressive force, particle size and moisture content on mechanical properties of biomass pellets from grasses journal July 2006
Integrated energy, environmental and financial analysis of ethanol production from cellulosic switchgrass journal April 2009
Energy requirement for comminution of biomass in relation to particle physical properties journal March 2011
Size, shape and flow characterization of ground wood chip and ground wood pellet particles journal November 2016
Wear Mechanism Analysis of a New Rotary Shear Biomass Comminution System journal August 2021
Understanding the Impact of Lignocellulosic Biomass Variability on the Size Reduction Process: A Review journal January 2020
Finite-Element Modeling for Static Bending Analysis of Rotating Two-Layer FGM Beams with Shear Connectors Resting on Imperfect Elastic Foundations journal May 2023
Investigation of Cutter–Woodchip Contact Pressure in a New Biomass Comminution System journal February 2022

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