skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Star Block Copolymers at Homopolymer Interfaces: Conformation and Compatibilization

Journal Article · · Macromolecules

Star block copolymers (s-BCPs), comprised of multiple linear diblock copolymers joined at a central point, are shown to segregate to the interface between two immiscible homopolymers that are identical to the blocks of the s-BCPs. The s-BCPs undergo a configurational transition at the interface, with different blocks of copolymers being embedded in their respective homopolymers, thereby bridging the interface and promoting adhesion. A series of 4-arm s-BCPs were synthesized with hydrogenated or deuterated polystyrene (PS/dPS) as the core block and poly(2-vinylpyridine) (P2VP) as the corona block, which was directly placed at the interface between the two homopolymers. Neutron reflectivity (NR) was used to determine the concentration profiles of the PS homopolymer, s-BCP core blocks, and P2VP total segments under equilibrium. The investigation varies the molecular weight (MW) and the total number of s-BCPs at the interface. Self-consistent-field theory (SCFT) was also employed to calculate the concentration profiles of the components at the interface, which were in excellent agreement with experimental results. The NR showed that the interfacial width between the homopolymers increased with the increasing number of s-BCPs at the interface up to a saturation limit. Beyond this limit, additional s-BCPs were released into the corona-miscible phase as unimolecular micelles. For a comparable interlayer thickness of s-BCPs at the interface, lower MW s-BCPs generated a broader interface. SCFT analysis suggested that, at the same packing density, the arms of the low MW s-BCPs align more parallel to the interface, while the arms of high MW s-BCPs adopt a more normal orientation, like their linear BCP counterparts. Furthermore, it was also observed that the core blocks, constrained by the junction points, were oriented more parallel and closer to the interface than the corona blocks. The phase behavior of the polymer blends revealed that s-BCP additives can efficiently reduce the domain size, with the low MW yielding smaller domain sizes due to the greater reduction in the interfacial energy and the high MW arresting phase separation due to their higher binding energy and a jamming of the interfacial assemblies. Asymmetric double cantilever beam (ADCB) tests demonstrated that s-BCPs promoted adhesion more efficiently than their linear BCP counterparts due to stronger binding energy per molecule, suggesting a more efficient compatibilizer for polymer upcycling. In conclusion, the results from these studies provide fundamental insights into the assembly of s-BCPs at homopolymer interfaces, the reduction of domain size, and promotion of adhesion, providing a strategy for the use of s-BCPs as stealth surfactants and universal compatibilizers.

Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE Office of Science (SC), Basic Energy Sciences (BES). Scientific User Facilities (SUF); USDOE Office of Science (SC), Basic Energy Sciences (BES). Materials Sciences & Engineering Division (MSE); US Army Research Office (ARO)
Grant/Contract Number:
AC05-00OR22725; SC0014599; SC0022229; W911NF-17-1-0003
OSTI ID:
2204554
Journal Information:
Macromolecules, Vol. 56, Issue 20; ISSN 0024-9297
Publisher:
American Chemical SocietyCopyright Statement
Country of Publication:
United States
Language:
English

References (40)

Width of homopolymer interfaces in the presence of symmetric diblock copolymers journal September 1991
Failure mechanisms of polymer interfaces reinforced with block copolymers journal June 1992
Mechanical recycling: Compatibilization of mixed thermoplastic wastes journal January 2018
Influence of Nanofillers on Adhesion Properties of Polymeric Composites journal January 2022
50th Anniversary Perspective : RAFT Polymerization—A User Guide journal September 2017
Adhesion–delamination phenomena at the surfaces and interfaces in microelectronics and MEMS structures and packaged devices journal December 2010
Using block copolymer architecture to achieve sub-10 nm periods journal July 2017
Three ways to solve the plastics pollution crisis journal April 2023
Combining polyethylene and polypropylene: Enhanced performance with PE/ i PP multiblock polymers journal February 2017
The suite of small-angle neutron scattering instruments at Oak Ridge National Laboratory journal February 2018
Recycling of polymer blends journal April 2021
drtsans: The data reduction toolkit for small-angle neutron scattering at Oak Ridge National Laboratory journal July 2022
Compatibilization of i PP/HDPE Blends with PE- g - i PP Graft Copolymers journal July 2020
Open-source code for self-consistent field theory calculations of block polymer phase behavior on graphics processing units journal February 2020
A Facile Procedure for Controlling Monomer Sequence Distribution in Radical Chain Polymerizations journal August 2007
Segregation of a Random Copolymer from Miscible Blends journal October 1997
Segment density distribution of symmetric diblock copolymers at the interface between two homopolymers as revealed by neutron reflectivity journal April 1991
Toward polymer upcycling—adding value and tackling circularity journal July 2021
Significant Enhancement of PEDOT Thin Film Adhesion to Inorganic Solid Substrates with EDOT-Acid journal July 2015
Bottlebrush Copolymer Additives for Immiscible Polymer Blends journal July 2018
Equilibrium Segment Density Distribution of a Diblock Copolymer Segregated to the Polymer/Polymer Interface journal March 1994
Reactions at polymer–polymer interfaces for blend compatibilization journal August 2005
Copolymers at surfaces and interfaces journal February 1996
Synthesis of Degradable Organic Nanotubes by Bottlebrush Molecular Templating journal June 2012
Critical molecular weight for block copolymer reinforcement of interfaces in a two-phase polymer blend journal April 1991
Segregation of block copolymer micelles to surfaces and interfaces journal May 1991
Star Polymers journal June 2016
Broadly Accessible Self-Consistent Field Theory for Block Polymer Materials Discovery journal June 2016
Linear, Graft, and Beyond: Multiblock Copolymers as Next-Generation Compatibilizers journal January 2022
Assembly of polyelectrolyte star block copolymers at the oil–water interface journal January 2023
Sustainability of Synthetic Plastics: Considerations in Materials Life-Cycle Management journal December 2021
Mechanical Recycling of Packaging Plastics: A Review journal September 2020
Starlike Block Copolymers with Amphiphilic Arms as Models for Unimolecular Micelles journal September 1999
Adhesion of polymers journal September 2009
Using Grazing-Incidence Small-Angle Neutron Scattering to Study the Orientation of Block Copolymer Morphologies in Thin Films journal March 2023
X-ray and neutron reflectivity for the investigation of polymers journal January 1990
Using Janus Nanoparticles To Trap Polymer Blend Morphologies during Solvent-Evaporation-Induced Demixing journal June 2015
Adhesion of Polymer Interfaces Reinforced with Random and Diblock Copolymers as a Function of Geometry journal September 1999
Ultra-precise insertion of functional monomers in chain-growth polymerizations journal January 2012
Hydrogel Adhesion: A Supramolecular Synergy of Chemistry, Topology, and Mechanics journal April 2019