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Manufacture of ammonium sulfate fertilizer from FGD-gypsum. Technical report, March 1--May 31, 1995

Technical Report ·
DOI:https://doi.org/10.2172/206396· OSTI ID:206396
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  1. Illinois State Geological Survey, Urbana, IL (United States)
  2. Illinois Univ., Urbana, IL (United States)
  3. AlliedSignal-Chemicals (United States)
  4. Southeast Marketing Chem. Process INc. (SE-ME) (United States)

Goal is to assess technical and economic feasibility for producing fertilizer-grade ammonium sulfate from gypsum produced in limestone flue gas desulfurization (FGD). This is the 1st year of a 2-year program among Illinois State Geological Survey, University of Illinois (Urbana-Champaign), Allied-Signal, Marketing Chem. Process Inc., Henry Fertilizer, Illinois Power Co., and Central Illinois Public Services. In previous quarter, chemistry and process conditions were reviewed and a reactor system set up and used to conduct laboratory tests. FGD-gypsum from Abbott power plant was used. The scrubber, a Chiyoda Thoroughbred 121 FGD, produced a filter cake (98.36% gypsum and < 0.01% CaSO{sub 3}). Conversion of FGD- gypsum to ammonium sulfate was tested at 60-70{degree}C for 5-6 hr. Yield up to 82% and purity up to 95% were achieved for the ammonium sulfate production. During this quarter, more bench-scale experiments including a mass balance analysis were conducted; a yield up to 83% and up to 99% purity were achieved. A literature survey was completed and a preliminary process flow sheet was developed. Economics of the process is being estimated.

Research Organization:
Illinois State Geological Survey, Urbana, IL (United States)
Sponsoring Organization:
USDOE, Washington, DC (United States); Illinois Dept. of Energy and Natural Resources, Springfield, IL (United States)
DOE Contract Number:
FC22-92PC92521
OSTI ID:
206396
Report Number(s):
DOE/PC/92521--T241; ON: DE96007013
Country of Publication:
United States
Language:
English