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Engineering scale development of the vapor-liquid-solid (VLS) process for the production of silicon carbide fibrils. Phase 2

Technical Report ·
DOI:https://doi.org/10.2172/200670· OSTI ID:200670
; ;  [1]; ;  [2]
  1. Carborundum Co., Niagara Falls, NY (United States). Technology Div.
  2. Advanced Product Development, Bristol, PA (United States)
As reinforcements for composites, VLS SiC fibrils have attractive mechanical properties including high-strength, high modulus, and excellent creep resistance. To make use of their excellent mechanical properties in a composite, a significant volume fraction (>10%) of aligned, long fibrils (>2 mm) needs to be consolidated in the ceramic matrix. The fibrils must be processed into an assembly that will allow for composite fabrication while maintaining fibril alignment and length. With Advanced Product Development (APD) as the yam fabrication subcontractor, Carborundum investigated several approaches to achieve this goaL including traditional yam-forming processes such as carding and air-vortex spinning and nontraditional processes such as tape forming and wet casting. Carborundum additionally performed an economic analysis for producing 500 and 10,000 pounds of SiC fibrils annually using both conservative and more aggressive processing parameters. With the aggressive approach, the projected costs for SiC fibril production for 500 and 10,000 pounds per year are $1,340/pound and $340/pound, respectively.
Research Organization:
Oak Ridge National Lab., TN (United States); Carborundum Co., Niagara Falls, NY (United States). Technology Div.; Advanced Product Development, Bristol, PA (United States)
Sponsoring Organization:
USDOE, Washington, DC (United States)
DOE Contract Number:
AC05-84OR21400
OSTI ID:
200670
Report Number(s):
ORNL/Sub--90-SD861/02; ON: DE96006230
Country of Publication:
United States
Language:
English