Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Lignin-Based Low-Density Rigid Polyurethane/Polyisocyanurate Foams

Journal Article · · Industrial and Engineering Chemistry Research
 [1];  [2]
  1. Michigan State University, East Lansing, MI (United States); Clemson University
  2. Michigan State University, East Lansing, MI (United States)

In this paper, unmodified kraft softwood lignin was utilized to fully replace the petroleum-based polyol for the first time in low-density rigid polyurethane/polyisocyanurate (PUR/PIR) foam. The effects of different lignin incorporation levels (0, 25, 50, 75, and 100%) on foam properties were investigated by measuring foam’s reactivity, polyol viscosity (using a rheometer), apparent density, compression strength, closed cell content (using a gas pycnometer), thermal conductivity, fire resistance, and morphology (observed through SEM). All formulated lignin-based foams met the ASTM minimum requirements for type 1 rigid insulation foams. Remarkably, the foam made by replacing 100% of the petrochemical polyol with the commercially available kraft lignin demonstrated outstanding fire resistance performance, reducing the burn length by 127%.

Research Organization:
Clemson University, SC (United States); Michigan State University, East Lansing, MI (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Office of Sustainable Transportation. Bioenergy Technologies Office (BETO)
Grant/Contract Number:
EE0008502
OSTI ID:
2004973
Journal Information:
Industrial and Engineering Chemistry Research, Journal Name: Industrial and Engineering Chemistry Research Journal Issue: 18 Vol. 62; ISSN 0888-5885
Publisher:
American Chemical Society (ACS)Copyright Statement
Country of Publication:
United States
Language:
English

References (50)

Bio-based polymers production in a kraft lignin biorefinery: techno-economic assessment: Bio-based polymer production in a kraft lignin biorefinery journal November 2017
Water-blown rigid and flexible polyurethane foams containing epoxidized soybean oil triglycerides journal January 2008
Crosslinking kinetics of the formation of lignin-aminated polyol-based polyurethane foam journal December 2011
Oxypropylation of Lignins and Preparation of Rigid Polyurethane Foams from the Ensuing Polyols journal October 2005
Modification of renewable resources-lignin-by three chemical methods and its applications to polyurethane foams: MODIFICATION OF LIGNIN AND ITS APPLICATIONS journal June 2014
Polyurethane and Its Derivatives book January 2019
Hydroxymethylation of technical lignins obtained from different pretreatments for preparation of high-performance rigid polyurethane foam journal June 2022
Functionalized lignin for halogen-free flame retardant rigid polyurethane foam: preparation, thermal stability, fire performance and mechanical properties journal August 2013
Thermal properties of lignin-and molasses-based polyurethane foams journal May 2008
Improved mechanical property, thermal performance, flame retardancy and fire behavior of lignin-based rigid polyurethane foam nanocomposite journal February 2015
Performance characterization of rigid polyurethane foam with refined alkali lignin and modified alkali lignin journal May 2009
Production of Bio-based Polyol from Oxypropylated Pyrolytic Lignin for Rigid Polyurethane Foam Application journal November 2019
A mini-review on building insulation materials from perspective of plastic pollution: Current issues and natural fibres as a possible solution journal September 2022
Synthesis of bio-based polyurethane foams with liquefied wheat straw: Process optimization journal April 2018
The impact of aging and environmental conditions on the effective thermal conductivity of several foam materials journal September 2019
Preparation of bio-based rigid polyurethane foam using hydrolytically depolymerized Kraft lignin via direct replacement or oxypropylation journal July 2015
Development of high-performance biodegradable rigid polyurethane foams using all bioresource-based polyols: Lignin and soy oil-derived polyols journal August 2018
Lignin derived nano-biocarbon and its deposition on polyurethane foam for wastewater dye adsorption journal August 2021
Biobased rigid polyurethane foam using gradient acid precipitated lignin from the black liquor: Revealing the relationship between lignin structural features and polyurethane performances journal March 2022
Preparation of bio-based polyurethane hydroponic foams using 100% bio-polyol derived from Miscanthus through organosolv fractionation journal July 2022
Replacement of petroleum-derived diols by sustainable biopolyols in one component polyurethane foams journal March 2019
Recent advances in fire-retardant rigid polyurethane foam journal June 2022
Anisotropy of the stiffness and strength of rigid low-density closed-cell polyisocyanurate foams journal February 2016
Advanced biobased and rigid foams, based on urethane-modified isocyanurate from oxypropylated gambier tannin polyol journal October 2016
Influence of NCO/OH ratio on preparation of four agricultural wastes liquefied polyols based polyurethane foams journal September 2020
Dispersion Methodology for Technical Lignin into Polyester Polyol for High-Performance Polyurethane Insulation Foam journal June 2021
Comprehensive Investigation of the Behavior of Polyurethane Foams Based on Conventional Polyol and Oligo-Ester-Ether-Diol from Waste Poly(ethylene terephthalate): Fireproof Performances, Thermal Stabilities, and Physicomechanical Properties journal December 2020
From Lab to Market: Current Strategies for the Production of Biobased Polyols journal July 2021
Lignin-Based Rigid Polyurethane Foam Reinforced with Pulp Fiber: Synthesis and Characterization journal May 2014
Hydrolytic liquefaction of hydrolysis lignin for the preparation of bio-based rigid polyurethane foam journal January 2016
Hydrolytic depolymerization of corncob lignin in the view of a bio-based rigid polyurethane foam synthesis journal January 2017
Preparation of rigid polyurethane foam from lignopolyol obtained through mild oxypropylation journal January 2022
Ethanol organosolv lignin-based rigid polyurethane foam reinforced with cellulose nanowhiskers journal January 2012
Rigid Polyurethane Foams from Lignin Based-Polyols conference January 2008
Two approaches for introduction of wheat straw lignin into rigid polyurethane foams
  • Arshanitsa, A.; Paberza, A.; Vevere, L.
  • PROCEEDINGS OF PPS-29: The 29th International Conference of the Polymer Processing Society - Conference Papers, AIP Conference Proceedings https://doi.org/10.1063/1.4873806
conference January 2014
Heat-transfer mechanisms in polyurethane rigid foam journal January 2001
Kraft Lignin-Based Rigid Polyurethane Foam journal July 2012
Quantitative Phosphorus-31 NMR Analysis of Lignins, a New Tool for the Lignin Chemist journal February 1994
Preparation and Characterization of Rigid Polyurethane Foams with Different Loadings of Lignin-Derived Polycarboxylic Acids journal May 2019
Lignin-based rigid polyurethane foams with improved biodegradation journal September 2013
Mechanical, Morphological and Thermal Properties of Rigid Polyurethane Foam: Effect of Chain Extender, Polyol and Blowing Agent journal March 2009
Rigid polyurethane foams from unrefined crude glycerol and technical lignins journal October 2018
Effect of replacing polyol by organosolv and kraft lignin on the property and structure of rigid polyurethane foam journal January 2013
Effect of incorporation of lignin as bio-polyol on the performance of rigid lightweight wood–polyurethane composite foams journal April 2020
Wheat straw lignin as filler for rigid polyurethane foams on the basis of tall oil amide journal June 2014
Development of sustainable flame-retardant materials journal September 2020
Study on the Structure-Property Dependences of Rigid PUR-PIR Foams Obtained from Marine Biomass-Based Biopolyol journal March 2020
Studying the Suitability of Nineteen Lignins as Partial Polyol Replacement in Rigid Polyurethane/Polyisocyanurate Foam journal April 2022
Lignin-Based Polyurethanes: Opportunities for Bio-Based Foams, Elastomers, Coatings and Adhesives journal July 2019
Preparation and Properties of Polyurethane Heat Insulating Building Materials Based on Lignin journal August 2012

Figures / Tables (11)