Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Commissioning of a two-target DC cylindrical magnetron sputter coater for depositing Nb3Sn film on Nb superconducting radiofrequency cavities

Journal Article · · Vacuum
 [1];  [2];  [3];  [4];  [4];  [2]
  1. Old Dominion University, Norfolk, VA (United States); Applied Research Center, Newport News, VA (United States); Old Dominion University
  2. Old Dominion University, Norfolk, VA (United States); Applied Research Center, Newport News, VA (United States)
  3. Fermi National Accelerator Laboratory (FNAL), Batavia, IL (United States)
  4. Thomas Jefferson National Accelerator Facility (TJNAF), Newport News, VA (United States)
A DC cylindrical magnetron sputter coater was commissioned and used to coat Nb 2.6 GHz superconducting radiofrequency (SRF) cavity with Nb3Sn. The sputter coater has two identical cylindrical magnetrons that can move, with a controlled speed, along the axis of the SRF cavity to coat the inside surface of the cavity. The design of the sputter coater is discussed, along with its performance. Initially, a sample holder that allows coating on flat substrates at positions similar to the equator and beam tubes of a 2.6 GHz SRF cavity was used to test conditions for fabricating Nb3Sn layers. Multilayers of Nb and Sn were sequentially sputtered on flat Nb and sapphire substrates mounted on the equivalent positions of the cavity's beam tubes and the equator using the two identical cylindrical magnetrons. Then, the Nb/Sn multilayers were annealed at 950 °C for 3 h. Here, the ~1.2 μm thick Nb3Sn film did not show any other Nb–Sn compounds and had a superconducting transition temperature of 17.61–17.76 K. The 2.6 GHz SRF cavity was coated using similar conditions as flat samples. Cryogenic RF testing of the Nb3Sn-coated cavity demonstrated a quality factor of 3.2 × 108 at an accelerating gradient of 5 MV/m at 4.4 K.
Research Organization:
Old Dominion University, Norfolk, VA (United States)
Sponsoring Organization:
USDOE; USDOE Office of Science (SC), Accelerator R&D and Production (ARDAP); USDOE Office of Science (SC), High Energy Physics (HEP); USDOE Office of Science (SC), Nuclear Physics (NP)
Grant/Contract Number:
AC02-07CH11359; AC05-06OR23177; SC0022284
OSTI ID:
2004653
Alternate ID(s):
OSTI ID: 1998827
OSTI ID: 1993404
Journal Information:
Vacuum, Journal Name: Vacuum Vol. 217; ISSN 0042-207X
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (30)

Superheating fields in superconductors journal February 1967
Properties of Nb3Sn films fabricated by magnetron sputtering from a single target journal March 2021
Structural and superconducting properties of Nb3Sn films grown by multilayer sequential magnetron sputtering journal September 2019
Electrochemical synthesis of Nb3Sn coatings on Cu substrates journal December 2015
A15 superconductors: An alternative to niobium for RF cavities journal July 2006
Study on preparation of Nb3Sn films by bronze route journal October 2022
Niobium thin film thickness profile tailoring on complex shape substrates using unbalanced biased High Power Impulse Magnetron Sputtering journal April 2022
IR emission from the target during plasma magnetron sputter deposition journal October 2013
An upgraded ultra-high vacuum magnetron-sputtering system for high-versatility and software-controlled deposition journal May 2021
Fabrication of superconducting Nb3Sn film by Co-sputtering journal June 2023
Thin Films of Niobium Tin by Codeposition journal December 1964
Enhancement of rf breakdown field of superconductors by multilayer coating journal January 2006
Proof-of-principle demonstration of Nb 3 Sn superconducting radiofrequency cavities for high Q 0 applications journal February 2015
Analysis of Nb 3 Sn surface layers for superconducting radio frequency cavity applications journal February 2015
Nb 3 Sn multicell cavity coating system at Jefferson Lab journal July 2020
Niobium films for superconducting accelerating cavities journal September 1984
Kinetically induced low-temperature synthesis of Nb 3 Sn thin films journal October 2020
A review of the properties of Nb 3 Sn and their variation with A15 composition, morphology and strain state journal June 2006
Superconducting RF materials other than bulk niobium: a review journal September 2016
Nb 3 Sn superconducting radiofrequency cavities: fabrication, results, properties, and prospects journal January 2017
50 years of success for SRF accelerators—a review journal April 2017
Development of sputtered Nb 3 Sn films on copper substrates for superconducting radiofrequency applications journal January 2019
Initial growth of tin on niobium for vapor diffusion coating of Nb 3 Sn journal March 2019
Advances in Nb 3 Sn superconducting radiofrequency cavities towards first practical accelerator applications journal January 2021
Record high-gradient SRF beam acceleration at Fermilab journal November 2018
Effect of layer thickness on structural, morphological and superconducting properties of Nb 3 Sn films fabricated by multilayer sequential sputtering journal March 2020
Continuous wave superconducting radio frequency electron linac for nuclear physics research journal December 2016
Superconducting TESLA cavities journal September 2000
FCC-ee: The Lepton Collider: Future Circular Collider Conceptual Design Report Volume 2 journal June 2019
Electron Ion Collider Conceptual Design Report 2021 report February 2021