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Effects of the intensity and frequency of electromagnetic vibrations on the microstructural refinement of hypoeutectic Al-Si alloys

Journal Article · · Metallurgical and Materials Transactions. A, Physical Metallurgy and Materials Science
An experimental apparatus that uses a superconducting magnet and enables the simultaneous application of an alternating electric field with a frequency of up to 50 kHz and a magnetic field of up to 10 T was designed and assembled. Electromagnetic vibrations were induced in Al-7 wt pct Si alloy during solidification by simultaneous application of the two fields. The thorough investigation, which was carried out over wide ranges of intensity (an electromagnetic pressure range of 0 to 2.25 x 10{sup 5} Pa) and frequency (0 to 50 kHz), clarified the effects of the two main parameters on the microstructural refinement brought about by electromagnetic vibrations. Low-intensity vibrations changed the highly columnar dendritic structure into one composed of large, equiaxed dendrites. As the intensity, and consequently, the magnetic pressure were increased, at about 0.93 x 10{sup 5} Pa, fine isolated grains started to appear and dominated the structure as the pressure was increased further. At low frequencies, the structure was one with large, equiaxed dendrites, which disintegrated to form a fine and homogeneous structure as the frequency was increased. At about 1.5 kHz, the trend reversed and the structure gradually became a completely columnar dendritic one at frequencies higher than 10 kHz. Metallographic observations showed that the cavitation phenomenon has been a main factor behind the observed microstructural refinement. The effects of mechanical vibrations of the experimental apparatus were also investigated and found to have no contribution to the observed effects.
Research Organization:
National Industrial Research Inst. of Nagoya (JP)
OSTI ID:
20023149
Journal Information:
Metallurgical and Materials Transactions. A, Physical Metallurgy and Materials Science, Journal Name: Metallurgical and Materials Transactions. A, Physical Metallurgy and Materials Science Journal Issue: 3 Vol. 31; ISSN 1073-5623; ISSN MMTAEB
Country of Publication:
United States
Language:
English

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