Linam Ranch cryogenic gas plant: A design and operating retrospective
GPM Gas Corporation's Linam Ranch Gas Plant is the processing hub of their southeastern New Mexico gathering system, producing a y-grade NGL product which is pipelined primarily to the Phillips petrochemical complex at Sweeney, Texas, GPM acquired the facility near Hobbs, N.M. late in 1994 when it was still operating as a refrigerated lean oil plant, renamed it, and commenced an upgrade project culminating in its conversion to a high recovery cryogenic facility in early 1996 with a processing capacity of 150 MMscfd. Facilities that were upgraded included inlet liquids receiving and handling, the amine system, mol sieve dehydration, the sulfur recovery unit, inlet compression, and the propane refrigeration system. A Foxboro I/A DCS was also placed into operation. The lean oil system was replaced with a high recovery turboexpander unit supplied by KTI Fish based on their Flash Vapor Reflux (FVR) process. Resulting ethane recovery was greater than 95% for the new facilities. New residue compression units were installed including steam generators on the turbine exhausts, which complemented the existing plant steam system. During the three years since conversion to cryogenic operation, GPM has steadily improved plant operations. Expansion of the mol sieve dehydration system and retrofit of evaporation combustion air cooling on gas turbines have expanded nameplate capacity to 170 MMscfd while maintaining ethane recovery at 95%. Future expansion to 200 MMscfd with high recovery is achievable. In addition, creative use of the Foxboro DCS has been employed to implement advanced control schemes for handling inlet liquid slugs, gas and amine balancing for parallel amine contactors, improved sulfur recovery unit (SRU) trim air control, and constraint-based process optimization to maximize horsepower utilization and ethane recovery. Some challenges remain, leaving room for additional improvements. However, GPM's progress so far has resulted in a current ethane recovery level in excess of 97% when processing gas at the original design throughput of 150 MMscfd.
- Research Organization:
- KTI Fish Inc., Houston, TX (US)
- OSTI ID:
- 20000926
- Report Number(s):
- CONF-990331-
- Resource Relation:
- Conference: Gas Processors Association Seventy-Eighth Annual Convention, Nashville, TN (US), 03/01/1999--03/03/1999; Other Information: PBD: 1999; Related Information: In: Gas Processors Association seventy-eighth annual convention, proceedings, 393 pages.
- Country of Publication:
- United States
- Language:
- English
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