Turboexpanders with dry gas seals and active magnetic bearings in hydrocarbon processing
Since its first application in hydrocarbon processing in the early 1960s, turboexpander design has changed, evolved and improved tremendously. Today, hydrocarbon process designers use turboexpanders for almost all hydrocarbon liquid rejection and hydrocarbon dew point control for onshore and offshore installations. There are presently more than 3,000 turboexpanders operating in hydrocarbon gas processing plants worldwide. Due to the wide application of turboexpanders in hydrocarbon processing, the API-617 committee has assigned a task force to prepare an appendix to API-617 to cover design and manufacturing standards for turboexpanders. Dry gas seals (DGS) were cautiously introduced in the early 1980s for compressors used in hydrocarbon processing. It took almost a decade before dry gas seals found their application in turboexpanders. Dry gas seals were originally utilized to protect cryogenic hydrocarbon process gas from contamination by lubricating oil. Later on, dry gas seals were used to minimized hydrocarbon process gas leakage and also to provide an inert-gas-purged environment for both oil bearings and active magnetic bearings. The former eliminates the lubricating oil dilution problem and the latter made certification of active magnetic bearings by international certifying agencies possible. Active magnetic bearings (AMB), similar to dry gas seals, were originally introduced into hydrocarbon process gas compressors in the mid 1980s. The hydrocarbon processing industry waited half a decade to adopt this innovative technology for turboexpanders in the hydrocarbon process. The first turboexpander with active magnetic bearings was installed on an offshore platform in 1991. High reliability, low capital investment, low capital investment, low operating costs and more compact design have accelerated demand in recent years for turboexpanders with active magnetic bearings. In this paper, the author describes the technology of turboexpanders with dry gas seals and active magnetic bearings. Several applications are presented and performance, reliability and availability data will be presented.
- Research Organization:
- Atlas Copco Rotoflow Inc., Gardena, CA (US)
- OSTI ID:
- 20000925
- Report Number(s):
- CONF-990331-
- Resource Relation:
- Conference: Gas Processors Association Seventy-Eighth Annual Convention, Nashville, TN (US), 03/01/1999--03/03/1999; Other Information: PBD: 1999; Related Information: In: Gas Processors Association seventy-eighth annual convention, proceedings, 393 pages.
- Country of Publication:
- United States
- Language:
- English
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