Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Impact of fabrication methods on binder distribution and charge transport in composite cathodes of all-solid-state batteries

Journal Article · · Materials Futures
Abstract

The manufacturing process of all-solid-state batteries necessitates the use of polymer binders. However, these binders, being ionic insulators by nature, can adversely affect charge transport within composite cathodes, thereby impacting the rate performance of the batteries. In this work, we aim to investigate the impact of fabrication methods, specifically the solvent-free dry process versus the slurry-cast wet process, on binder distribution and charge transport in composite cathodes of solid-state batteries. In the dry process, the binder forms a fibrous network, while the wet process results in binder coverage on the surface of cathode active materials. The difference in microstructure leads to a notable 20-fold increase in ionic conductivity in the dry-processed cathode. Consequently, the cells processed via the dry method exhibit higher capacity retention of 89% and 83% at C/3 and C/2 rates, respectively, in comparison to 68% and 58% for the wet-processed cells at the same rate. These findings provide valuable insights into the influence of fabrication methods on binder distribution and charge transport, contributing to a better understanding of the binder’s role in manufacturing of all-solid-state batteries.

Sponsoring Organization:
USDOE; USDOE Office of Energy Efficiency and Renewable Energy (EERE), Office of Sustainable Transportation. Vehicle Technologies Office (VTO)
Grant/Contract Number:
EE0008864
OSTI ID:
1997303
Alternate ID(s):
OSTI ID: 1995037
Journal Information:
Materials Futures, Journal Name: Materials Futures Journal Issue: 4 Vol. 2; ISSN 2752-5724
Publisher:
IOP PublishingCopyright Statement
Country of Publication:
United States
Language:
English

References (32)

Practically Accessible All‐Solid‐State Batteries Enabled by Organosulfide Cathodes and Sulfide Electrolytes journal April 2022
Slurry‐Fabricable Li + ‐Conductive Polymeric Binders for Practical All‐Solid‐State Lithium‐Ion Batteries Enabled by Solvate Ionic Liquids journal February 2019
Toward the Scale‐Up of Solid‐State Lithium Metal Batteries: The Gaps between Lab‐Level Cells and Practical Large‐Format Batteries journal December 2020
Solid versus Liquid—A Bottom‐Up Calculation Model to Analyze the Manufacturing Cost of Future High‐Energy Batteries journal December 2019
Overcoming binder limitations of sheet-type solid-state cathodes using a solvent-free dry-film approach journal September 2019
Electrode manufacturing for lithium-ion batteries—Analysis of current and next generation processing journal October 2019
A review of lithium-ion battery safety concerns: The issues, strategies, and testing standards journal August 2021
Dry electrode technology for scalable and flexible high-energy sulfur cathodes in all-solid-state lithium-sulfur batteries journal August 2022
Microstructure engineering of solid-state composite cathode via solvent-assisted processing journal July 2021
Scaling up high-energy-density sulfidic solid-state batteries: A lab-to-pilot perspective journal August 2022
High-performance LiFePO4/C electrode with polytetrafluoroethylene as an aqueous-based binder journal December 2015
AC impedance analysis of ionic and electronic conductivities in electrode mixture layers for an all-solid-state lithium-ion battery journal June 2016
Solvent-free dry powder coating process for low-cost manufacturing of LiNi1/3Mn1/3Co1/3O2 cathodes in lithium-ion batteries journal June 2017
Ion transport limitations in all-solid-state lithium battery electrodes containing a sulfide-based electrolyte journal August 2018
Dry electrode technology, the rising star in solid-state battery industrialization journal March 2022
Progress in solvent-free dry-film technology for batteries and supercapacitors journal May 2022
On the quality of tape-cast thin films of sulfide electrolytes for solid-state batteries journal May 2021
Current status and future directions of all-solid-state batteries with lithium metal anodes, sulfide electrolytes, and layered transition metal oxide cathodes journal September 2021
Visualization of the Interfacial Decomposition of Composite Cathodes in Argyrodite-Based All-Solid-State Batteries Using Time-of-Flight Secondary-Ion Mass Spectrometry journal April 2019
Bendable and Thin Sulfide Solid Electrolyte Film: A New Electrolyte Opportunity for Free-Standing and Stackable High-Energy All-Solid-State Lithium-Ion Batteries journal April 2015
High-Energy All-Solid-State Organic–Lithium Batteries Based on Ceramic Electrolytes journal December 2020
High-Spatial-Resolution Quantitative Chemomechanical Mapping of Organic Composite Cathodes for Sulfide-Based Solid-State Batteries journal January 2023
Benchmarking the performance of all-solid-state lithium batteries journal March 2020
High-energy long-cycling all-solid-state lithium metal batteries enabled by silver–carbon composite anodes journal March 2020
From laboratory innovations to materials manufacturing for lithium-based batteries journal March 2023
Solvent-Free Manufacturing of Electrodes for Lithium-ion Batteries journal March 2016
The role of polymers in lithium solid-state batteries with inorganic solid electrolytes journal January 2021
A 5 V-class cobalt-free battery cathode with high loading enabled by dry coating journal January 2023
High capacity micro-mesoporous carbon–sulfur nanocomposite cathodes with enhanced cycling stability prepared by a solvent-free procedure journal January 2013
Editors’ Choice—Quantifying the Impact of Charge Transport Bottlenecks in Composite Cathodes of All-Solid-State Batteries journal April 2021
From Powder to Sheets: A Comparative Electrolyte Study for Slurry-Based Processed Solid Electrolyte/Binder-Sheets as Separators in All-Solid-State Batteries journal July 2022
Challenges in Solvent-Free Methods for Manufacturing Electrodes and Electrolytes for Lithium-Based Batteries journal January 2021

Similar Records

Binder systems and methods for tape casting lithium garnet electrolytes
Patent · Tue Mar 12 00:00:00 EDT 2024 · OSTI ID:2541949

Related Subjects