Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Resilient NdFeB magnet recycling under the impacts of COVID-19 pandemic: Stochastic programming and Benders decomposition

Journal Article · · Transportation Research Part E: Logistics and Transportation Review
 [1];  [1];  [1];  [2];  [1]
  1. University of Arizona, Tucson, AZ (United States)
  2. University of Technology Sydney, Sydney (Australia)
Neodymium-iron-boron (NdFeB) magnets are the most powerful magnets per unit volume sold in the commercial market. Despite the increasing demand for clean energy applications such as electric vehicles and wind turbines, disruptive events including the COVID-19 pandemic have caused significant uncertainties in the supply and demand for NdFeB magnets. Therefore, this study aims to alleviate the risk of supply shortage for NdFeB magnets and the containing critical materials, rare-earth elements (REEs), through the development of a resilient reverse supply chain and logistics network design. We develop scenarios to model the unique impact of the COVID-19 pandemic on the proposed business, incorporating both disruption intensity and recovery rate. We formulate a chance-constrained two-stage stochastic programming model to maximize the profit while guaranteeing the network resiliency against disruption risks. To solve the problem in large-scale instances, we develop an efficient Benders decomposition algorithm that reduces the computational time by 98.5% on average compared to the default CPLEX algorithm. When applied to the United States, the model suggests the optimal facility locations, processing capacities, inventory levels, and material flows for NdFeB magnet recyclers that could meet 99.7% of the demand. To the best of our knowledge, this study is the first to incorporate the impacts of the COVID-19 pandemic to design a resilient NdFeB magnet recycling supply chain and logistics network, leveraging risk-averse stochastic programming.
Research Organization:
Ames Laboratory (AMES), Ames, IA (United States); University of Arizona, Tucson, AZ (United States)
Sponsoring Organization:
National Institute for Transportation and Communities (NITC); USDOE Office of Energy Efficiency and Renewable Energy (EERE)
Grant/Contract Number:
AC02-07CH11358
OSTI ID:
1981781
Journal Information:
Transportation Research Part E: Logistics and Transportation Review, Journal Name: Transportation Research Part E: Logistics and Transportation Review Journal Issue: C Vol. 155; ISSN 1366-5545
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (67)

Partitioning procedures for solving mixed-variables programming problems journal December 1962
A simulation-based approach to two-stage stochastic programming with recourse journal May 1998
A new model to mitigating random disruption risks of facility and transportation in supply chain network design journal October 2013
Robust design of a sustainable and resilient bioethanol supply chain under operational and disruption risks journal October 2019
Understanding risk management for intentional supply chain disruptions: risk detection, risk mitigation, and risk recovery journal March 2017
Correction to: Viable supply chain model: integrating agility, resilience and sustainability perspectives—lessons from and thinking beyond the COVID-19 pandemic journal July 2021
Addressing Criticality in Rare Earth Elements via Permanent Magnets Recycling journal December 2017
Blood supply chain management: robust optimization, disruption risk, and blood group compatibility (a real-life case) journal May 2019
Strategies for Managing the Impacts of Disruptions During COVID-19: an Example of Toilet Paper journal July 2020
A robust optimization approach to closed-loop supply chain network design under uncertainty journal February 2011
Robust and reliable forward–reverse logistics network design under demand uncertainty and facility disruptions journal May 2014
A recovery model for a two-echelon serial supply chain with consideration of transportation disruption journal February 2013
Resilient supply chain design under operational and disruption risks considering quantity discount: A case study of pharmaceutical supply chain journal December 2018
A generic stochastic model for supply-and-return network design journal February 2007
Reliable facility location design under disruptions journal April 2013
Mitigating partial-disruption risk: A joint facility location and inventory model considering customers’ preferences and the role of substitute products and backorder offers journal May 2020
Robust supply chain network design with service level against disruptions and demand uncertainties: A real-life case journal May 2013
Real time disruption management for a two-stage batch production–inventory system with reliability considerations journal August 2014
A quantitative model for disruption mitigation in a supply chain journal March 2017
The Benders decomposition algorithm: A literature review journal June 2017
Supply chain network design under uncertainty: A comprehensive review and future research directions journal November 2017
A possibilistic programming approach for closed-loop supply chain network design under uncertainty journal October 2010
Perspectives in supply chain risk management journal October 2006
The design of resilient food supply chain networks prone to epidemic disruptions journal March 2021
Optimization of supply chain networks with inclusion of labor: Applications to COVID-19 pandemic disruptions journal May 2021
Extreme-event risk management: a review of “Lee, B., Preston, F. 2012. Preparing for High-impact, Low-probability Events: Lessons from Eyjafjallajőkull. London: Chatham House.” journal August 2013
Exploring rare earths supply constraints for the emerging clean energy technologies and the role of recycling journal December 2014
A bi-objective network design for value recovery of neodymium-iron-boron magnets: A case study of the United States journal February 2019
A critical review on supply chain risk – Definition, measure and modeling journal April 2015
Critical metals for electromobility: Global demand scenarios for passenger vehicles, 2015–2050 journal March 2020
Rare earths supply chains: Current status, constraints and opportunities journal September 2014
Build-to-order supply chain network design under supply and demand uncertainties journal September 2011
Designing a supply chain resilient to major disruptions and supply/demand interruptions journal December 2016
A location-routing problem with disruption risk journal July 2013
Retail supply chain network design under operational and disruption risks journal March 2015
Resilient supplier selection and order allocation under operational and disruption risks journal July 2015
Robust global supply chain network design under disruption and uncertainty considering resilience strategies: A parallel memetic algorithm for a real-life case study journal March 2016
Responsive and resilient supply chain network design under operational and disruption risks with delivery lead-time sensitive customers journal May 2017
Toward an integrated sustainable-resilient supply chain: A pharmaceutical case study journal July 2017
Hub-and-spoke network design under operational and disruption risks journal January 2018
A multi-stage stochastic program for the sustainable design of biofuel supply chain networks under biomass supply uncertainty and disruption risk: A real-life case study journal October 2018
Review of quantitative methods for supply chain resilience analysis journal May 2019
COVID-19 pandemic related supply chain studies: A systematic review journal April 2021
Food retail supply chain resilience and the COVID-19 pandemic: A digital twin-based impact analysis and improvement directions journal August 2021
Life Cycle Assessment of Neodymium-Iron-Boron Magnet-to-Magnet Recycling for Electric Vehicle Motors journal February 2018
An enhanced possibilistic programming approach for reliable closed-loop supply chain network design journal July 2015
Integrated production–distribution planning in two-echelon systems: a resilience view journal July 2016
Supply chain resilience for single and multiple sourcing in the presence of disruption risks journal September 2017
Roles of inventory and reserve capacity in mitigating supply chain disruption risk journal August 2018
Risk diversification and risk pooling in supply chain design journal August 2012
OR/MS models for supply chain disruptions: a review journal August 2015
A credibility-constrained programming for reliable forward–reverse logistics network design under uncertainty and facility disruptions journal April 2014
An Integrative approach to supply chain disruption risk and resilience management: a literature review journal May 2020
Optimizing efficiency‐robustness trade‐offs in supply chain design under uncertainty due to disruptions journal July 2011
A production recovery plan in manufacturing supply chains for a high-demand item during COVID-19 journal June 2020
Food supply chains during the COVID‐19 pandemic journal May 2020
Global Rare Earth In-Use Stocks in NdFeB Permanent Magnets journal July 2011
L -Shaped Linear Programs with Applications to Optimal Control and Stochastic Programming journal July 1969
The Sample Average Approximation Method for Stochastic Discrete Optimization journal January 2002
A Possibilistic Reliable and Responsive Closed Loop Supply Chain Network Design Model under Uncertainty journal November 2017
Rare Earths: Market Disruption, Innovation, and Global Supply Chains journal November 2016
In and Beyond COVID-19: US Academic Pharmaceutical Science and Engineering Community Must Engage to Meet Critical National Needs journal May 2020
On the Value of Mitigation and Contingency Strategies for Managing Supply Chain Disruption Risks journal May 2006
Two-Stage Stochastic Mixed-Integer Programming with Chance Constraints for Extended Aircraft Arrival Management journal July 2020
Coronavirus (COVID-19/SARS-CoV-2) and supply chain resilience: a research note journal January 2020
Managing risk and disruption in production-inventory and supply chain systems: A review journal September 2015
A multi-objective reliable programming model for disruption in supply chain journal January 2013

Similar Records

Resilience Lessons From the Southeast United States Woody Pellet Supply Chain Response to the COVID-19 Pandemic†
Journal Article · Tue Aug 10 20:00:00 EDT 2021 · Frontiers in Forests and Global Change · OSTI ID:1812815

Resilience of electric utilities during the COVID-19 pandemic in the framework of the CIGRE definition of Power System Resilience
Journal Article · Tue Oct 19 20:00:00 EDT 2021 · International Journal of Electrical Power and Energy Systems · OSTI ID:1903612