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Comparison of Rotary and Linear Cutting Methodology in Determining Specific Cutting Energy of Granite

Journal Article · · Journal of Manufacturing Science and Engineering
DOI:https://doi.org/10.1115/1.4050926· OSTI ID:1980655
 [1];  [2];  [2]
  1. Department of Mechanical Engineering, Texas A&M University, College Station, TX 77843; OSTI
  2. Department of Mechanical Engineering, Texas A&M University, College Station, TX 77843
Abstract

Single polycrystalline diamond compact (PDC) cutting is a practical technique to understand the rock–tool interactions in drag-bit-type geothermal drilling operations. This paper introduces a rotary cutting method to determine specific cutting energy (SCE) and compares it with the conventional linear cutting method. In this work, granite is selected to represent hard rock formations in geothermal drilling. Cutting tests are conducted on a Computer Numerical Control (CNC) machine with a realistic cutting speed of 12.7 m/min and several chip loads ranging from 0.08 to 0.25 mm. The cutting force is measured using a dynamometer and then converted to specific cutting energy (SCE). The results show that the rotary method produces an inverse relationship between SCE and chip load, whereas the linear method shows the opposite. As a result, the produced SCE by the rotary method tends to be lower than that of the linear method at a higher chip load at and over 0.16 mm. The difference may be attributed to the cutting configuration and associated force components.

Research Organization:
Texas A & M Univ., College Station, TX (United States). Texas A & M Engineering Experiment Station
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE)
DOE Contract Number:
EE0008605
OSTI ID:
1980655
Journal Information:
Journal of Manufacturing Science and Engineering, Journal Name: Journal of Manufacturing Science and Engineering Journal Issue: 11 Vol. 143; ISSN 1087-1357
Publisher:
ASME
Country of Publication:
United States
Language:
English

References (13)

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The Effect of Confining Pressure and Water Content on Energy Evolution Characteristics of Sandstone under Stepwise Loading and Unloading journal January 2018
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Rock Cutter Interactions in Linear Rock Cutting
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  • ASME 2016 11th International Manufacturing Science and Engineering Conference, Volume 1: Processing https://doi.org/10.1115/MSEC2016-8510
conference September 2016
Specific cutting energy reduction of granite using plasma treatment: A feasibility study for future geothermal drilling journal January 2020
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Use of Single-Cutter Data in the Analysis of PDC Bit Designs: Part 1 - Development of a PDC Cutting Force Model journal August 1989

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