Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

A remarkable CHF of 345W/cm2 is achieved in a wicked-microchannel using HFE-7100

Journal Article · · International Journal of Heat and Mass Transfer
 [1];  [2];  [2];  [3]
  1. Southeast Univ., Nanjing (China). School of Energy and Environment; Georgia Institute of Technology, Atlanta, GA (United States); OSTI
  2. Univ. of South Carolina, Columbia, SC (United States)
  3. Georgia Institute of Technology, Atlanta, GA (United States)

Boiling heat transfer of dielectric fluids is a promising cooling technique for thermal management of microelectronic systems. However, the critical heat flux achievable is generally low, because of the poor thermophysical properties of these fluids. Here, to address this dilemma, we propose a new cooling concept to substantially enhance global liquid supply during phase-change process using enhanced capillary-driven force. Additionally, dedicated vapor pathways are designed among a bank of micro-pillars to facilitate vapor removal. In this work, new wicks comprised of silicon micro-pinfin arrays are explored to significantly enhance the flow boiling heat transfer performance. To examine the functionalities of this wick, experiments on HFE-7100 were carried out with mass velocities varying from 247 to 3,465 kg/m2s. To explore the enhancement mechanisms and to analyze the capillary-assisted flow boiling process, visualization studies were conducted. The results indicate that sustainable evaporation induced by wick microstructures and efficient liquid supply are the enhancement mechanisms compared to parallel microchannels with solid walls. It is found that the overall heat transfer coefficient is substantially increased up to 75%. Remarkably, a high critical heat flux (CHF) of approximately 345 W/cm2 is recorded at G = 3,465 kg/m2s at coolant inlet temperature of ~20 °C. Equally importantly, this noticeable enhancement of CHF value is associated with drastically decreased pressure drops compared to microchannels decorated with μ-pinfin fences.

Research Organization:
Georgia Institute of Technology, Atlanta, GA (United States)
Sponsoring Organization:
USDOE Advanced Research Projects Agency - Energy (ARPA-E)
Grant/Contract Number:
AR0001023
OSTI ID:
1977196
Alternate ID(s):
OSTI ID: 1841067
Journal Information:
International Journal of Heat and Mass Transfer, Journal Name: International Journal of Heat and Mass Transfer Journal Issue: C Vol. 187; ISSN 0017-9310
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (39)

Enhanced Capillary-Fed Boiling in Copper Inverse Opals via Template Sintering journal August 2018
Nanostructured Copper Interfaces for Enhanced Boiling journal August 2008
Boiling heat transfer phenomena from microporous and porous surfaces in saturated FC-72 journal November 1997
Enhanced flow boiling in a microchannel with integration of nanowires journal January 2012
Flow boiling heat transfer of HFE-7000 in nanowire-coated microchannels journal January 2016
Effect of inclination on the convective boiling performance of a microchannel heat sink using HFE-7100 journal January 2012
Flow boiling enhancement on a horizontal heater using carbon nanotube coatings journal April 2010
Subcooled flow boiling CHF enhancement with porous surface coatings journal August 2007
Local measurement of flow boiling in structured surface microchannels journal November 2007
Effects of inlet/outlet configurations on flow boiling instability in parallel microchannels journal May 2008
Flow boiling of water in a circular staggered micro-pin fin heat sink journal March 2008
Fluid flow and heat transfer characteristics of low temperature two-phase micro-channel heat sinks – Part 1: Experimental methods and flow visualization results journal August 2008
Enhanced flow boiling in microchannels by self-sustained high frequency two-phase oscillations journal March 2013
Micromembrane-enhanced capillary evaporation journal September 2013
Heat transfer enhancement of self-rewetting aqueous n-butanol solutions boiling in microchannels journal February 2015
Flow boiling of HFE-7100 in silicon microchannels integrated with multiple micro-nozzles and reentry micro-cavities journal August 2018
A comparative study of flow boiling HFE-7100 in silicon nanowire and plainwall microchannels journal September 2018
Flow boiling of HFE-7100 in microchannels: Experimental study and comparison with correlations journal September 2019
Enhanced flow boiling in microchannels integrated with supercapillary pinfin fences journal February 2022
Explosive boiling of water in parallel micro-channels journal April 2005
High mass flux flow boiling and critical heat flux in microscale journal March 2013
Role of trapped liquid in flow boiling inside micro-porous structures: pore-scale visualization and heat transfer enhancement journal September 2021
Capillary-Assisted Evaporation/Boiling in PDMS Microchannel Integrated with Wicking Microstructures journal September 2020
Flow Physics of Wicking into Woven Screens with Hybrid Micro-/Nanoporous Structures journal February 2021
Explosive Boiling of Water Films Adjacent to Heated Surfaces:  A Microscopic Description journal March 2001
Nanowires for Enhanced Boiling Heat Transfer journal February 2009
Physics of microstructures enhancement of thin film evaporation heat transfer in microchannels flow boiling journal March 2017
Effect of nanoparticles on critical heat flux of water in pool boiling heat transfer journal October 2003
Structured surfaces for enhanced pool boiling heat transfer journal June 2012
Separate effects of surface roughness, wettability, and porosity on the boiling critical heat flux journal July 2013
Interfacial wicking dynamics and its impact on critical heat flux of boiling heat transfer journal November 2014
Enhanced critical heat flux by capillary driven liquid flow on the well-designed surface journal July 2015
Combining liquid inertia with pressure recovery from bubble expansion for enhanced flow boiling journal November 2015
Enhanced flow boiling in microchannels through integrating multiple micro-nozzles and reentry microcavities journal January 2017
Heat Transfer and Flow Pattern Characteristics for HFE-7100 Within Microchannel Heat Sinks journal June 2011
Laminar Flow Across a Bank of Low Aspect Ratio Micro Pin Fins journal March 2005
Suppression of Boiling Flow Oscillations in Parallel Microchannels by Inlet Restrictors journal January 2006
Flow Boiling of Coolant (HFE-7000) Inside Structured and Plain Wall Microchannels journal October 2009
Surface Structure Enhanced Microchannel Flow Boiling journal May 2016