A framework for hybrid manufacturing cost minimization and preform design

Schmitz, Tony; Corson, Gregory; Trejo, David Olvera; Tyler, Christopher; Smith, Scott

doi:10.1016/j.cirp.2023.04.051

A framework for hybrid manufacturing cost minimization and preform design

Journal Article · Wed May 03 00:00:00 EDT 2023 · CIRP Annals

DOI:https://doi.org/10.1016/j.cirp.2023.04.051· OSTI ID:1975333

^[1]; Corson, Gregory ^[2]; ^[3]; Tyler, Christopher ^[3]; ^[3]

Univ. of Tennessee, Knoxville, TN (United States); Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Univ. of Tennessee, Knoxville, TN (United States)
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)

Here, this paper describes preform design optimization in hybrid additive-subtractive manufacturing. In hybrid manufacturing, the question of what form and what geometry the additive preform should take has largely been a matter of intuition and experience, or trial and error. The choice of a more optimal preform depends on the target parameters, such as stiffness, cost, or lead time. We demonstrate a framework for preform optimization using static stiffness, and then the combined cost of additive and subtractive manufacturing, while respecting stable cutting conditions for the tool-part combination. The procedure is illustrated by comparing three preform geometries for a thin wall.

View Accepted Manuscript (DOE)

Research Organization:: Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)

Sponsoring Organization:: USDOD; USDOE

Grant/Contract Number:: AC05-00OR22725

OSTI ID:: 1975333

Alternate ID(s):: OSTI ID: 1989421

Journal Information:: CIRP Annals, Journal Name: CIRP Annals Journal Issue: 2023 Vol. 1; ISSN 0007-8506

Publisher:: ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

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A framework for hybrid manufacturing cost minimization and preform design

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