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Title: Ultrasonic Testing (UT) Reference Standard for Additive Manufacturing Quality Control

Technical Report ·
OSTI ID:1915022
 [1];  [1];  [2];  [2];  [2]
  1. Electric Power Research Inst. (EPRI), Charlotte, NC (United States)
  2. Siemens Corporation, Charlotte, NC (United States)

Many additive manufacturing (AM) reference standards for build quality verification concentrate primarily on external features. In contrast, EPRI proposes a pair of AM reference blocks that feature only internal and embedded forms. This report presents, collates, and discusses quantitative nondestructive evaluation (NDE) results from various techniques, including visual testing (VT), radiographic testing (RT), conventional ultrasonic testing (UT), and full matrix capture/total focusing method (FMC/TFM) scanning. The blocks are intended, as part of a larger series of blocks, to evaluate build quality and the relative performance of different NDE techniques in detecting various features. The limits of detectability and the closeness of the as-built shape to the intended form for certain features are quantified, facilitating direct comparison. Upon analysis of the results of this testing, it was found that FMC/TFM was consistently superior in detection, followed by conventional UT, then VT, and lastly RT.

Research Organization:
Electric Power Research Inst. (EPRI), Charlotte, NC (United States)
Sponsoring Organization:
USDOE Office of Fossil Energy (FE), Clean Coal and Carbon Management
DOE Contract Number:
FE0031808
OSTI ID:
1915022
Report Number(s):
DOE-EPRI-31808-2
Country of Publication:
United States
Language:
English