Dynamic properties of 316l stainless steel repaired using electron beam additive manufacturing

Callanan, Jesse George; Black, Amber Nalani; Lawrence, Samantha Kay; Jones, David Robert; Martinez, Daniel Tito; Martinez, Ramon Matthew; Fensin, Saryu Jindal

doi:10.1016/j.actamat.2022.118636

Dynamic properties of 316l stainless steel repaired using electron beam additive manufacturing

Journal Article · Mon Dec 19 23:00:00 EST 2022 · Acta Materialia

DOI:https://doi.org/10.1016/j.actamat.2022.118636· OSTI ID:1908489

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Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

Additive manufacturing has the potential to be used for repair of high-value parts, but the strength and integrity of such repaired parts, especially under dynamic loading, in still unknown. This work presents the results of high strain-rate dynamic testing of additively repaired stainless steel samples. The 316L samples were intentionally damaged and subsequently repaired with 308L stainless steel wire using electron beam additive manufacturing. The repaired samples were subjected to gas-gun impact testing to induce incipient damage and determine the role played by the repaired region in dictating damage and failure. The results show the following: 1) the equation of state of the repaired region is comparable to the original material as shown by the unchanged spall plane location, 2) the deformation behavior is similar to the original material as shown by the similar Hugoniot Elastic limit, 3) the spall strength of the repaired region is slightly higher than the original material due to varying grain size, and 4) the damage morphology in the repaired region is different and involves a high rate of void coalescence. In conclusion, despite these minor differences in the spall strength and the damage morphology, the overall dynamic response of the original material and repaired samples is similar suggesting that AM is a promising approach for repairing high-value components.

View Accepted Manuscript (DOE)

Research Organization:: Los Alamos National Laboratory (LANL), Los Alamos, NM (United States)

Sponsoring Organization:: USDOE National Nuclear Security Administration (NNSA), Office of Defense Programs (DP)

Grant/Contract Number:: 89233218CNA000001

OSTI ID:: 1908489

Alternate ID(s):: OSTI ID: 1961278

Report Number(s):: LA-UR-22-31419

Journal Information:: Acta Materialia, Journal Name: Acta Materialia Vol. 246; ISSN 1359-6454

Publisher:: ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

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