Process parameters and system responses in friction extrusion

Reza-E-Rabby, Md; Li, Xiao; Grant, Glenn; Mathaudhu, Suveen; Reynolds, Anthony

doi:10.1016/j.jmapro.2022.11.027

Process parameters and system responses in friction extrusion

Journal Article · Wed Nov 23 00:00:00 EST 2022 · Journal of Manufacturing Processes

DOI:https://doi.org/10.1016/j.jmapro.2022.11.027· OSTI ID:1902627

Reza-E-Rabby, Md ^[1]; ^[1]; ^[1]; Mathaudhu, Suveen ^[2]; Reynolds, Anthony ^[3]

Pacific Northwest National Laboratory (PNNL), Richland, WA (United States)
Pacific Northwest National Laboratory (PNNL), Richland, WA (United States); Colorado School of Mines, Golden, CO (United States)
Pacific Northwest National Laboratory (PNNL), Richland, WA (United States); University of South Carolina, Columbia, SC (United States)

We report friction extrusion is an emerging manufacturing process that imparts improved properties and unique microstructures to materials. In this study, the effects of die features (i.e., the absence or presence of die face scrolling) and process parameters (i.e., die rotational speeds and feed rates) on response variables (e.g., extrusion force, torque, power, and temperature) were investigated. During this work, wires with good integrity and similar geometries were extruded over a range of experimental trials with different rotational speeds and feed rates at a constant extrusion ratio. The extrusion force linearly varies with die advance per revolution, which is the ratio of feed rate and rotational speed. The extrusion energy per kilogram mass of extrudate varies non-linearly and asymptotically such that energy consumption is highest at the lowest feed rate and lowest at the highest feed rate. Additionally relationships among other variables (i.e., die advance per revolution, torque, power heat input, and temperature) also were evaluated to elucidate their interdependences.

View Accepted Manuscript (DOE)

Research Organization:: Pacific Northwest National Laboratory (PNNL), Richland, WA (United States)

Sponsoring Organization:: USDOE; USDOE Laboratory Directed Research and Development (LDRD) Program

Grant/Contract Number:: AC05-76RL01830

OSTI ID:: 1902627

Alternate ID(s):: OSTI ID: 1900041

Report Number(s):: PNNL-SA-166885

Journal Information:: Journal of Manufacturing Processes, Journal Name: Journal of Manufacturing Processes Vol. 85; ISSN 1526-6125

Publisher:: Society of Manufacturing Engineers; ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

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Related Subjects

42 ENGINEERING
DAPR
ShAPE
die advance per revolution
energy input
extrusion force
friction extrusion
parametric study
power
shear assisted processing and extrusions
torque

Process parameters and system responses in friction extrusion

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References (22)

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