Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Magnetostrictive Ultrasonic Waveguide Transducer for In-Pile Thermometry

Journal Article · · IEEE/ASME Transactions on Mechatronics

Real-time and reliable temperature measurement on nuclear fuels is crucial for the safe operation of existing pressurized-water reactors and future advanced nuclear reactors. Magnetostrictive materials deform when subjected to a magnetic field or exhibit magnetization variation when stressed. Here, based on these properties, this study prototyped an ultrasonic thermometer (UT) consisting of a magnetostrictive waveguide, a dc coil providing appropriate magnetic biasing, and an ac coil generating an acoustic impulse and detecting the resulting acoustic echoes. By tracking the time of flight between the excitation pulse and the echoes, the UT can potentially detect nuclear fuel cladding temperature from a long distance. In this study, magnetostrictive iron–gallium alloys, or Galfenol, were selected as the waveguide due to their large magnetostriction, superior temperature survivability, excellent radiation resilience, and high mechanical robustness. A multiphysics finite-element model considering electrical, magnetic, and mechanical dynamics in the magnetostrictive UT was then developed. The model exhibited an error of 0.24% in time-of-flight simulation and, therefore, enabled computer-aided design and guided signal processing. Between room temperature and 120 °C, the new Galfenol-based UT exhibits a linear sensitivity of 162.8×10₋6°C₋1, which is 51.7% higher than a previous magnetostrictive UT based on iron–cobalt–vanadium alloys.

Research Organization:
Idaho National Laboratory (INL), Idaho Falls, ID (United States)
Sponsoring Organization:
USDOE Office of Nuclear Energy (NE)
Grant/Contract Number:
AC07-05ID14517
OSTI ID:
1895601
Report Number(s):
INL/JOU-22-67217-Rev000
Journal Information:
IEEE/ASME Transactions on Mechatronics, Journal Name: IEEE/ASME Transactions on Mechatronics Journal Issue: 6 Vol. 27; ISSN 1083-4435
Publisher:
IEEE - ASMECopyright Statement
Country of Publication:
United States
Language:
English

References (30)

Ultrasonic High-Temperature Sensors: Past Experiments and Prospects for Future Use journal August 2010
Tensile properties of binary and alloyed Galfenol journal May 2015
A nonlinear magneto-thermo-elastic coupled hysteretic constitutive model for magnetostrictive alloys journal June 2012
A one-dimension nonlinear hysteretic constitutive model with elasto-thermo-magnetic coupling for giant magnetostrictive materials journal November 2017
A Constitutive Model of Coupled Magneto-thermo-mechanical Hysteresis Behavior for Giant Magnetostrictive Materials journal September 2020
Hysteretic response of bulk magnetostrictive material employing a novel hyperbolic vector generalized magneto-thermoelastic constitutive model journal November 2021
Efficient magnetic hysteresis model for field and stress application in magnetostrictive Galfenol journal March 2010
A modified Preisach hysteresis operator for the modeling of temperature dependent magnetic material behavior journal April 2011
Using neural networks in the identification of Preisach-type magnetostriction and field-temperature models journal April 1999
Major and minor stress-magnetization loops in textured polycrystalline Fe81.6Ga18.4 Galfenol journal January 2013
Quasi-static major and minor strain-stress loops in textured polycrystalline Fe81.6Ga18.4Galfenol journal December 2016
Temperature dependence of mechanical properties of the Fe81Ga19(Galfenol) alloy journal March 2016
Modeling and design of Galfenol unimorph energy harvesters journal November 2015
Magnetic flux biasing of magnetostrictive sensors journal April 2017
In-core fuel performance and material characterization in the Halden reactor conference June 2009
Noise thermometry for nuclear applications conference June 2009
Theoretical Model of Temperature Dependence of Hysteresis Based on Mean Field Theory journal June 2010
Experimental and Calculating Analysis of High-Frequency Magnetic Energy Losses for Terfenol-D Magnetostrictive Material journal November 2018
High-Frequency Output Characteristics of Giant Magnetostrictive Transducer journal June 2019
Dynamic Model for Magnetostrictive Systems With Applications to Damper Design journal August 2018
Ultrasonic Thermometry for Nuclear Reactors journal January 1969
Irradiation Testing of Piezoelectric (Aluminum Nitride, Zinc Oxide, and Bismuth Titanate) and Magnetostrictive Sensors (Remendur and Galfenol) journal January 2018
Quasi-Static Transduction Characterization of Galfenol conference January 2003
Measured iron-gallium alloy tensile properties under magnetic fields conference July 2004
Magnetic Properties and Mössabauer Investigations of Fe-Ga Alloys journal November 1972
A Coupled Magnetomechanical Model for Magnetostrictive Transducers and its Application to Villari-Effect Sensors journal November 2002
Characterization and finite element modeling of Galfenol minor flux density loops journal February 2014
Review Paper: Review of Instrumentation for Irradiation Testing of Nuclear Fuels and Materials journal November 2011
Effect of temperature on the performance of a giant magnetostrictive ultrasonic transducer journal March 2016
Magnetostrictive Properties of Galfenol Alloys Under Compressive Stress journal January 2002

Figures / Tables (17)