Mechanical joint performances of friction self-piercing riveted carbon fiber reinforced polymer and AZ31B Mg alloy

Li, Yuan; Lim, Yong Chae; Chen, Jian; Jun, Jiheon; Feng, Zhili

doi:10.1016/j.jma.2022.09.015

Mechanical joint performances of friction self-piercing riveted carbon fiber reinforced polymer and AZ31B Mg alloy

Journal Article · Sat Oct 08 00:00:00 EDT 2022 · Journal of Magnesium and Alloys

DOI:https://doi.org/10.1016/j.jma.2022.09.015· OSTI ID:1894206

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Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

Carbon fiber reinforced polymer (CFRP) and AZ31B Mg alloy were joined by the friction self-piercing riveting (F-SPR) with different steel rivet shank sizes. With the increase of rivet shank size, lap shear fracture load and mechanical interlock distance increased. Ultrafine grains were formed at the joint in AZ31B as a result of dynamic recrystallization, which contributed to the higher hardness. Fatigue life of the CFRP-AZ31B joint was studied at various peak loads of 0.5, 1, 2, and 3 kN and compared with the resistance spot welded AZ31B-AZ31B from the open literature. The fatigue performance was better at higher peak load (>2 kN) and comparable to that of resistance spot welding of AZ31B to AZ31B at lower peak loads (<1 kN). From fractography, the crack initiation for lower peak load (<1 kN) case was observed at the fretting positions on the top and bottom surfaces of AZ31B sheet. When peak load was increased, fretting between the rivet and the top of AZ31B became more dominant to initiate a crack during fatigue testing.

View Accepted Manuscript (DOE)

Research Organization:: Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)

Sponsoring Organization:: USDOE Office of Energy Efficiency and Renewable Energy (EERE), Transportation Office. Vehicle Technologies Office

Grant/Contract Number:: AC05-00OR22725

OSTI ID:: 1894206

Journal Information:: Journal of Magnesium and Alloys, Journal Name: Journal of Magnesium and Alloys Journal Issue: 12 Vol. 10; ISSN 2213-9567

Publisher:: National Engineering Research Center for Magnesium Alloys of ChinaCopyright Statement

Country of Publication:: United States

Language:: English

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