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Title: Fluid-powered linear motor with rotary pistons and motion rectifier and synthetic diamond bearing assemblies

Patent ·
OSTI ID:1892843

A fluid-powered linear motor with rotary pistons is disclosed. An application is for a downhole motor but it could be used in other applications. Rotational pistons provide increased torque generation as the torque generated is proportional to motor length. Since downhole drills are long (generally up to a maximum length of 30 ft.), a high-torque motor can be produced using this method. A pressurized fluid is used to drive the piston assemblies to produce bit shaft power. This concept employs rotary pistons and a mechanical rectifier to convert the rotational reciprocation produced by a reciprocating rotational piston into continuous rotary motion. Integration of synthetic diamond bearing assemblies into the motor allows for reduced friction and abrasive drilling fluid compatibility.

Research Organization:
Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
NA0003525
Assignee:
National Technology & Engineering Solutions of Sandia, LLC (Albuquerque, NM)
Patent Number(s):
11,306,749
Application Number:
17/013,306
OSTI ID:
1892843
Resource Relation:
Patent File Date: 09/04/2020
Country of Publication:
United States
Language:
English

References (16)

Percussion tool for generic downhole fluid motors patent June 2004
Percussive rotational impact hammer patent August 2003
Fluid powered linear piston motor with harmonic coupling patent September 2016
Linear motion power cylinder patent September 1989
Percussion Drilling Tool patent October 1971
Rock Drill patent June 1937
Fluid-powered linear motor with rotary pistons and motion rectifier patent September 2020
Drive system patent August 2008
Compound Axial Torsional Hydraulic Actuator patent October 1973
Harmonic drive linear actuator patent May 2009
Rotary actuator patent June 1997
High performance bearing pad for thrust bearing patent October 1993
Method for manufacturing a diamond thrust bearing patent December 1993
Rock Drill patent October 1962
Pressure Fluid Motor patent August 1936
Automatic Air-Feed Control for Rock Drills patent April 1922