Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Electroprecipitation Mechanism Enabling Silica and Hardness Removal through Aluminum-Based Electrocoagulation

Journal Article · · ACS ES&T Engineering
 [1];  [1];  [2];  [3];  [4];  [5];  [5];  [2];  [6];  [1]
  1. Georgia Institute of Technology, Atlanta, GA (United States)
  2. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
  3. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Center for Nanophase Materials Sciences (CNMS)
  4. Univ. of California, Los Angeles, CA (United States)
  5. Univ. of California, Los Angeles, CA (United States); Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)
  6. Water Tectonics, Everett, WA (United States)

We evaluate the effectiveness of an aluminum-based electrocoagulation pretreatment system to remove dissolved silica and hardness. Silica and hardness limit water recovery during membrane-based desalination applications when silica and hardness exceed the solubility limit and generate scale on the membrane surface. We show that simultaneous removal of nearly all silica (95 ± 4%) and a significant amount of hardness (40–60%) occurs with a hydraulic residence time of 2 h and a charge loading between 0 and 1200 C/L. Increasing the residence time maximized the hardness removal (58 ± 8%) via the formation of larger flocs, which allowed for more constituent removal by gravity settling. We highlight the trade-offs between improved energy efficiency at lower charge loadings and an improved removal rate at a higher charge loading. We further compare the percentage of silica and hardness removed in multicomponent solutions and compare this to single component feed solution. We discuss the implications that operational considerations have in terms of cost and treatment capacity. Finally, a cost–benefit analysis comparing chemical coagulation with electrocoagulation indicates that electrocoagulation could be half the cost of chemical coagulation and could produce more stable effluent pH and conductivity.

Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office. Advanced Manufacturing Office; National Alliance for Water Innovation (NAWI)
Grant/Contract Number:
AC05-00OR22725
OSTI ID:
1876263
Journal Information:
ACS ES&T Engineering, Journal Name: ACS ES&T Engineering Journal Issue: 7 Vol. 2; ISSN 2690-0645
Publisher:
American Chemical Society (ACS)Copyright Statement
Country of Publication:
United States
Language:
English

References (63)

pH and Particle Structure Effects on Silica Removal by Coagulation journal May 2012
Silica fouling and cleaning of reverse osmosis membranes journal September 2001
Silica and metals removal by pretreatment to prevent fouling of reverse osmosis membranes journal June 2002
Removal of calcium and magnesium hardness by electrodialysis journal September 2002
Scaling of RO membranes from silica supersaturated solutions journal August 2003
Comparative chemical clarification for silica removal from RO groundwater feed journal September 2003
Compact accelerated precipitation softening (CAPS) as pretreatment for membrane desalination II. Lime softening with concomitant removal of silica and heavy metals journal November 1997
Laboratory study of electro-coagulation–flotation for water treatment journal September 2002
Chemical and economical evaluation of groundwater treatment plants in Riyadh journal October 1999
Electrocoagulation (EC) — science and applications journal June 2001
Electrocoagulation for magnetic seeding of colloidal particles journal February 2001
Olive oil mill wastewater treatment by means of electro-coagulation journal April 2004
Combined magnetic ion exchange and cation exchange for removal of DOC and hardness journal April 2014
Electrochemical behaviour of aluminium in electrocoagulation processes journal May 2013
Enhanced coagulation with polyaluminum chlorides: Role of pH/Alkalinity and speciation journal April 2008
Formation of macroscopic surface layers on Fe(0) electrocoagulation electrodes during an extended field trial of arsenic treatment journal June 2016
Removal of hydrated silica, fluoride and arsenic from groundwater by electrocoagulation using a continuous reactor with a twelve-cell stack journal November 2018
Electrocoagulation for removal of silica nano-particles from chemical–mechanical-planarization wastewater journal March 2005
Impedance studies of the passive film on aluminium journal December 2005
Silica removal using ion-exchange resins journal August 2004
Removal of hardness ions from tap water using electromembrane processes journal January 2007
Electrochemical treatment of chemical mechanical polishing wastewater: removal of fluoride — sludge characteristics — operating cost journal March 2008
Performance evaluation of electrocoagulation process using iron-rod electrodes for removing hardness from drinking water journal May 2010
Silica removal to prevent silica scaling in reverse osmosis membranes journal July 2014
A novel combined electrochemical system for hardness removal journal September 2014
Field validation of self-regenerating reversible ion exchange-membrane (RIX-M) process to prevent sulfate and silica fouling journal November 2019
Chlorine species evolution during electrochlorination on boron-doped diamond anodes: In-situ electrogeneration of Cl2, Cl2O and ClO2 journal August 2018
Electrocoagulation and advanced electrocoagulation processes: A general review about the fundamentals, emerging applications and its association with other technologies journal September 2017
Review of pollutants removed by electrocoagulation and electrocoagulation/flotation processes journal April 2009
Simultaneous removal of oil and grease, and heavy metals from artificial bilge water using electro-coagulation/flotation journal November 2014
A comprehensive review of electrocoagulation for water treatment: Potentials and challenges journal January 2017
Electrocoagulation with polarity switch for fast oil removal from oil in water emulsions journal May 2018
Iron-oxidation processes in an electroflocculation (electrocoagulation) cell journal November 2009
Effects of chloride ions on electro-coagulation-flotation process with aluminum electrodes for algae removal journal October 2010
Removal of arsenite by simultaneous electro-oxidation and electro-coagulation process journal December 2010
A novel cylindrical electrode configuration for inducing dielectrophoretic forces during electrocoagulation journal June 2020
High recovery membrane desalting of low-salinity brackish water: Integration of accelerated precipitation softening with membrane RO journal February 2007
Arsenic and fluoride removal by electrocoagulation process: A general review journal January 2021
Removal of silica from brackish water by electrocoagulation pretreatment to prevent fouling of reverse osmosis membranes journal March 2008
In-line coagulation/ultrafiltration for silica removal from brackish water as RO membrane pretreatment journal November 2009
Evaluation of sono-electrocoagulation for the removal of Reactive Blue 19 passive film removed by ultrasound journal June 2016
Integrating chloride addition and ultrasonic processing with electrocoagulation to remove passivation layers and enhance phosphate removal journal August 2018
Long-term electrode behavior during treatment of arsenic contaminated groundwater by a pilot-scale iron electrocoagulation system journal May 2020
Mitigating Electrode Fouling in Electrocoagulation by Means of Polarity Reversal: The Effects of Electrode Type, Current Density, and Polarity Reversal Frequency journal June 2021
Challenges and Opportunities for Electrochemical Processes as Next-Generation Technologies for the Treatment of Contaminated Water journal September 2015
Effect of MgO Slaking on Silica Removal during Warm Lime Softening of SAGD Produced Water journal January 2021
Coagulation Behavior of Aluminum Salts in Eutrophic Water:  Significance of Al13 Species and pH Control journal November 2005
Mechanistic Study on the Continuous Flow Electrocoagulation of Silica Nanoparticles from Polishing Wastewater journal May 2006
Green Production of Ultrahigh-Basicity Polyaluminum Salts with Maximum Atomic Economy by Ultrafiltration and Electrodialysis with Bipolar Membranes journal August 2014
Removal of Silica from Water by Sodium Aluminate journal July 1939
Removal of Silica from Water by Hot Process journal October 1940
Opportunities for nanotechnology to enhance electrochemical treatment of pollutants in potable water and industrial wastewater – a perspective journal January 2020
Removal of hardness by electrodialysis using homogeneous and heterogeneous ion exchange membranes journal January 2014
Effect of aluminum speciation on silica removal during coagulation of heavy-oil wastewater using polyaluminum chloride journal June 2015
Mullite Precursor Part I. Characterization of Mullite Precursor Formed by a Reaction of Monosilicic Acid on Aluminum Hydroxide journal August 1997
Silica pretreatment for a RO brackish water source with high magnesium journal October 2006
Effect of alternating and direct current in an electrocoagulation process on the removal of cadmium from water journal January 2012
Optimization of electrocoagulation process parameters for enhancing phosphate removal in a biofilm-electrocoagulation system journal April 2021
National Alliance for Water Innovation (NAWI) Municipal Sector Technology Roadmap 2021 report May 2021
Arsenic Removal by Advanced Electrocoagulation Processes: The Role of Oxidants Generated and Kinetic Modeling journal August 2020
Effect of Impeller Design on Power Characteristics and Newtonian Fluids Mixing Efficiency in a Mechanically Agitated Vessel at Low Reynolds Numbers journal February 2020
Silicate Removal in Aluminum Hydroxide Co-Precipitation Process journal February 2014
Performance, Energy and Cost of Produced Water Treatment by Chemical and Electrochemical Coagulation journal December 2020

Figures / Tables (9)