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Thermal stability of anisotropic bonded magnets prepared by additive manufacturing

Journal Article · · Journal of the American Ceramic Society
DOI:https://doi.org/10.1111/jace.18609· OSTI ID:1874062
 [1];  [2];  [3];  [1];  [1]
  1. Critical Materials Institute Ames Laboratory Ames Iowa USA
  2. Chemical Sciences Division Oak Ridge National Laboratory Oak Ridge Tennessee USA
  3. Chemical Sciences Division Oak Ridge National Laboratory Oak Ridge Tennessee USA, The Bredesen Center The University of Tennessee Knoxville Tennessee USA
Abstract

In this research, anisotropic NdFeB + SmFeN hybrid and NdFeB bonded magnets are additively printed in a polyphenylene sulfide (PPS) polymer binder. Printed NdFeB + SmFeN PPS bonded magnets displayed excellent magnetic properties ( B r [remanence] = 6.9 kG [0.69 T], H cj [coercivity] = 8.3 kOe [660 kA/m], and BH max [energy product] = 9.9 MGOe [79 kJ/m 3 ]) with superior corrosion resistance and thermal stability. The anisotropic NdFeB bonded magnet shows a high coercivity of 14.6 kOe (1162 kA/m) with a BH max of 8.7 MGOe (69 kJ/m 3 ). The coercivity and remanence temperature coefficients for NdFeB + SmFeN hybrid bonded magnets are −0.10%/K and −0.46%/K, and for NdFeB bonded magnets are −0.14%/K and −0.53%/K in the range of 300–400 K, indicating that the hybrid bonded magnets are thermally stable. The average flux aging loss for hybrid magnets was also determined to be very stable over 2000 h at 448 K (175°C) in air with 2.04% compared to that of NdFeB magnets with 3.62%.

Research Organization:
Ames Laboratory (AMES), Ames, IA (United States); Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE; USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office. Advanced Manufacturing Office; USDOE Office of Energy Efficiency and Renewable Energy (EERE), Renewable Power Office. Wind Energy Technologies Office
Grant/Contract Number:
AC02-07CH11358; AC05-00OR22725
OSTI ID:
1874062
Alternate ID(s):
OSTI ID: 1873413
OSTI ID: 1874064
Report Number(s):
IS-J-10,828
Journal Information:
Journal of the American Ceramic Society, Journal Name: Journal of the American Ceramic Society Journal Issue: 1 Vol. 106; ISSN 0002-7820
Publisher:
Wiley-BlackwellCopyright Statement
Country of Publication:
United States
Language:
English

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