Millions of Small Pressure Cycles Drive Damage in Cracked Solar Cells
- National Renewable Energy Laboratory, Golden, CO, USA
- Electric Power Research Institute, Palo Alto, CA, USA
Here, we applied time-varying air pressure to a PV module containing newly cracked cells. The test used a new dynamic mechanical acceleration (DMX) apparatus. We applied pressure cycles similar to natural, wind-driven cycles. Compared to standard dynamic mechanical load (DML) tests, we applied much lower pressure (10 Pa to 300 Pa RMS) and many more cycles (one million at each of four pressure levels). We present a case study on a single cell in a commercial module. We monitored electrical continuity loss across cracks using electroluminescence (EL) imaging. 10 Pa pressure cycles caused negligible change. 30 Pa pressure cycles caused permanent damage that continued worsening even after tens of thousands of cycles. After one million 30 Pa cycles, a series of 100 Pa cycles still caused new, permanent damage to existing cracks. 300 Pa cycles caused further worsening and introduced new cracks.
- Research Organization:
- National Renewable Energy Lab. (NREL), Golden, CO (United States)
- Sponsoring Organization:
- USDOE Office of Energy Efficiency and Renewable Energy (EERE), Renewable Power Office. Solar Energy Technologies Office
- Contributing Organization:
- Durable Modules Consortium (DuraMAT)
- Grant/Contract Number:
- AC36-08GO28308
- OSTI ID:
- 1872072
- Report Number(s):
- NREL/JA-5K00-82150; MainId:82923; UUID:903875db-826c-4e69-8a52-25c2f849f06b; MainAdminID:64638
- Journal Information:
- IEEE Journal of Photovoltaics, Vol. 12, Issue 4; ISSN 2156-3381
- Publisher:
- IEEECopyright Statement
- Country of Publication:
- United States
- Language:
- English
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