Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Machine learning accelerated discrete element modeling of granular flows

Journal Article · · Chemical Engineering Science
 [1];  [1];  [1];  [2];  [2]
  1. National Energy Technology Lab. (NETL), Morgantown, WV (United States); NETL Support Contractor, Morgantown, WV (United States)
  2. National Energy Technology Lab. (NETL), Morgantown, WV (United States)

Granular flows are widely encountered in many industrial processes and natural phenomena. Discrete Element Modeling (DEM) is a useful tool for understanding and troubleshooting devices, which handle granular materials. However, its applicability is significantly limited by the huge computational cost associated with detecting and computing collisions. In this research, the computation speed of DEM was accelerated by orders of magnitude using a convolutional neural network to replace the direct calculation of particle-particle and particle-boundary collisions. The MFiX software was used to generate the training and testing dataset. Additionally, a GPU accelerated TensorFlow model was used to train the neural network and test the results. The model fluctuations caused by different training steps were reduced with a multi-scale loss function. The accuracy was improved with more frames within one training step. The modeling of a rotating drum and a hopper demonstrated the accuracy and efficiency of this machine learning accelerated DEM in the simulation of granular flows.

Research Organization:
National Energy Technology Laboratory (NETL), Pittsburgh, PA, Morgantown, WV, and Albany, OR (United States)
Sponsoring Organization:
USDOE Office of Fossil Energy (FE)
Grant/Contract Number:
89243318CFE000003
OSTI ID:
1869680
Journal Information:
Chemical Engineering Science, Journal Name: Chemical Engineering Science Journal Issue: None Vol. 245; ISSN 0009-2509
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (20)

Machine learning to assist filtered two‐fluid model development for dense gas–particle flows journal March 2020
The multiphase particle-in-cell (MP-PIC) method for dense particulate flows journal April 1996
Verification and validation of a coarse grain model of the DEM in a bubbling fluidized bed journal May 2014
Computer virtual experiment on fluidized beds using a coarse-grained discrete particle method—EMMS-DPM journal November 2016
Influences of operating parameters on the fluidized bed coal gasification process: A coarse-grained CFD-DEM study journal February 2019
Modeling of the filtered drag force in gas–solid flows via a deep learning approach journal November 2020
Parallel-vector algorithms for particle simulations on shared-memory multiprocessors journal March 2011
Quasi-real-time simulation of rotating drum using discrete element method with parallel GPU computing journal August 2011
Open-source MFIX-DEM software for gas–solids flows: Part I—Verification studies journal April 2012
Open-source MFIX-DEM software for gas-solids flows: Part II — Validation studies journal April 2012
A GPU-based DEM approach for modelling of particulate systems journal November 2016
Neural-network-based filtered drag model for gas-particle flows journal March 2019
A supervised machine learning approach for predicting variable drag forces on spherical particles in suspension journal March 2019
Reynolds averaged turbulence modelling using deep neural networks with embedded invariance journal October 2016
Assessment of Different Discrete Particle Methods Ability To Predict Gas-Particle Flow in a Small-Scale Fluidized Bed journal June 2017
Deep learning journal May 2015
Machine learning–accelerated computational fluid dynamics journal May 2021
Latent Space Physics: Towards Learning the Temporal Evolution of Fluid Flow journal May 2019
Data-driven fluid simulations using regression forests journal November 2015
Coarse-Grain DEM Modelling in Fluidized Bed Simulation: A Review journal February 2021

Similar Records

Developing Drag Models for Non-Spherical Particles through Machine Learning
Technical Report · Sun Jan 19 23:00:00 EST 2025 · OSTI ID:2503555

Classification of particle height in a hopper bin from limited discharge data using convolutional neural network models
Journal Article · Thu Aug 23 00:00:00 EDT 2018 · Powder Technology · OSTI ID:1543588

Dense granular flows with MFIX-Exa
Technical Report · Tue Mar 04 23:00:00 EST 2025 · OSTI ID:2530749