skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Insights into the rapid two-phase transport dynamics in different structured porous transport layers of water electrolyzers through high-speed visualization

Journal Article · · Journal of Power Sources
ORCiD logo [1]; ORCiD logo [1]; ORCiD logo [1];  [1];  [1];  [1];  [1]; ORCiD logo [2]; ORCiD logo [2]; ORCiD logo [3]; ORCiD logo [3]; ORCiD logo [3];  [3];  [4];  [4]; ORCiD logo [1]
  1. Univ. of Tennessee, Knoxville, TN (United States)
  2. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
  3. National Renewable Energy Lab. (NREL), Golden, CO (United States)
  4. Nel Hydrogen, Wallingford, CT (United States)

In proton exchange membrane electrolyzer cells (PEMECs), maintaining efficient two-phase transport is one of the most important functions of porous transport layers (PTLs). To enhance the two-phase transport in PTLs, thin/titanium liquid/gas diffusion layers (TT-LGDLs) are introduced in PEMECs, and their difference from the conventional Ti felt PTLs are analyzed in-situ through high-speed and microscale visualization and electrochemical characterizations. The visualization results show that unfavorable large slugs can be greatly reduced in the PEMEC with a TT-LGDL compared to the PEMEC with a Ti felt PTL. More importantly, the recovery capability of water starvation with different PTLs is studied. After water starvation, the PEMEC with the TT-LGDL can recover the water starvation much more rapidly than the Ti felt cell, benefiting from its short and straight-through flow paths. Furthermore, the TT-LGDL tends to generate oxygen bubbles that are almost six times smaller and 236 times more frequently than the Ti felt PTL, indicating significantly boosted removal efficiency of produced oxygen and PEMEC performance. Finally, this study offers new insights into the dynamic processes of two-phase transport and the recovery capability of water starvation for different PTLs, which will provide valuable guidance for further optimization of PTLs and performance enhancement of PEMECs.

Research Organization:
National Renewable Energy Lab. (NREL), Golden, CO (United States); Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Transportation Office. Fuel Cell Technologies Office; USDOE Office of Nuclear Energy (NE), Nuclear Fuel Cycle and Supply Chain. Fuel Cycle Research and Development Program
Grant/Contract Number:
AC36-08GO28308; EE0008426; EE0008423; AC05-00OR22725
OSTI ID:
1867591
Alternate ID(s):
OSTI ID: 1831603
Report Number(s):
NREL/JA-5900-82895; MainId:83668; UUID:f6a8af58-c129-467a-81e5-6345af402aa2; MainAdminID:64499
Journal Information:
Journal of Power Sources, Vol. 516; ISSN 0378-7753
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (44)

Ultrathin platinum nanowire based electrodes for high-efficiency hydrogen generation in practical electrolyzer cells journal April 2021
Accelerating Bubble Detachment in Porous Transport Layers with Patterned Through-Pores journal September 2020
Direct thermal visualization of micro-scale hydrogen evolution reactions in proton exchange membrane electrolyzer cells journal November 2019
Mask-Patterned Wet Etching of Thin Titanium Liquid/Gas Diffusion Layers for a PEMEC journal August 2015
In situ investigation on ultrafast oxygen evolution reactions of water splitting in proton exchange membrane electrolyzer cells journal January 2017
Hydrodynamics of Taylor flow in small channels: A Review journal May 2008
Communication—Neutron Radiography of the Water/Gas Distribution in the Porous Layers of an Operating Electrolyser journal January 2016
In-situ two-phase flow investigation of different porous transport layer for a polymer electrolyte membrane (PEM) electrolyzer with neutron spectroscopy journal June 2018
Modeling of two-phase transport in proton exchange membrane electrolyzer cells for hydrogen energy journal February 2017
Dynamic modelling of a proton exchange membrane (PEM) electrolyzer journal January 2006
A review of polymer electrolyte membrane fuel cells: Technology, applications, and needs on fundamental research journal April 2011
Performance improvement of proton exchange membrane electrolyzer cells by introducing in-plane transport enhancement layers journal September 2019
Discovery of true electrochemical reactions for ultrahigh catalyst mass activity in water splitting journal November 2016
Investigation of thin/well-tunable liquid/gas diffusion layers exhibiting superior multifunctional performance in low-temperature electrolytic water splitting journal January 2017
Additive manufacturing for energy: A review journal January 2021
Additive manufactured bipolar plate for high-efficiency hydrogen production in proton exchange membrane electrolyzer cells journal May 2017
Visualization on rapid and micro-scale dynamics of oxygen bubble evolution in PEMECs conference April 2017
Thin liquid/gas diffusion layers for high-efficiency hydrogen production from water splitting journal September 2016
In-situ investigation and modeling of electrochemical reactions with simultaneous oxygen and hydrogen microbubble evolutions in water electrolysis journal October 2019
In-situ investigation of bubble dynamics and two-phase flow in proton exchange membrane electrolyzer cells journal June 2018
High-speed characterization of two-phase flow and bubble dynamics in titanium felt porous media for hydrogen production journal February 2021
Wettability effects of thin titanium liquid/gas diffusion layers in proton exchange membrane electrolyzer cells journal March 2019
Optimization of solar powered hydrogen production using photovoltaic electrolysis devices journal November 2008
Effect of gas diffusion layer compression on PEM fuel cell performance journal September 2006
Enhanced electrocatalytic performance for the hydrogen evolution reaction through surface enrichment of platinum nanoclusters alloying with ruthenium in situ embedded in carbon journal January 2018
Effect of flow regime of circulating water on a proton exchange membrane electrolyzer journal September 2010
Effect of operating parameters on hydrogen production by electrolysis of water journal October 2017
Future CO 2 Emissions and Climate Change from Existing Energy Infrastructure journal September 2010
Electrochemical hydrogen production from water electrolysis using ionic liquid as electrolytes: Towards the best device journal February 2007
Control and energy efficiency of PEM water electrolyzers in renewable energy systems journal December 2017
Feasibility study of using microfluidic platforms for visualizing bubble flows in electrolyzer gas diffusion layers journal July 2014
Transient and Steady State Two-Phase Flow in Anodic Porous Transport Layer of Proton Exchange Membrane Water Electrolyzer journal May 2020
Perspectives on Low-Temperature Electrolysis and Potential for Renewable Hydrogen at Scale journal June 2019
Influence of limiting throat and flow regime on oxygen bubble saturation of polymer electrolyte membrane electrolyzer porous transport layers journal February 2017
Effects of the electrical resistances of the GDL in a PEM fuel cell journal October 2006
Visualisation and modelling studies of churn flow in a vertical pipe journal December 2001
Two-phase flow in a proton exchange membrane electrolyzer visualized in situ by simultaneous neutron radiography and optical imaging journal May 2013
Transient Gas Distribution in Porous Transport Layers of Polymer Electrolyte Membrane Electrolyzers journal January 2020
Hydrogen at Scale (H 2 @Scale): Key to a Clean, Economic, and Sustainable Energy System journal January 2018
Condensation heat transfer enhancement in a horizontal non-circular microchannel journal March 2014
A comprehensive review on PEM water electrolysis journal April 2013
Experimental study on porous current collectors of PEM electrolyzers journal May 2012
Operando X-ray tomography and sub-second radiography for characterizing transport in polymer electrolyte membrane electrolyzer journal June 2018
Study of hydrogen production system by using PV solar energy and PEM electrolyser in Algeria journal July 2013