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Microstructure and mechanical properties of rapidly solidified Al-20Si-xFe (x = 0, 3, 5, 7) alloys

Book ·
OSTI ID:186754
; ; ; ;  [1];  [2]
  1. Chung Nam National Univ., Daejeon (Korea, Republic of)
  2. Chongju Univ. (Korea, Republic of). Dept. of Physics

The microstructure and mechanical properties of Al-20Si-xFe (x = 0, 3, 5, 7wt%) alloys, manufactured by gas atomization followed by degassing and hot extrusion, were studied by a combination of optical microscopy, transmission electron microscopy, energy dispersive X-ray spectroscopy, X-ray diffractometry, tensile testing and wear testing. As solidified Al-20Si-xFe powder microstructure consists of needle shaped {delta}-Al{sub 4}FeSi{sub 2} particles and primary Si embedded in Al-Fe-Si eutectic. With increasing Fe content, the size and volume fraction of the {delta}-Al{sub 4}FeSi{sub 2} increased but the size and volume fraction of primary Si decreased. The needle shaped {Delta}-Al{sub 4}FeSi{sub 2} transformed into an equilibrium {beta}-Al{sub 5}FeSi phase during degassing and hot extrusion. The microstructure of extruded bars shows a homogeneous distribution of two different sizes of {beta}-Al{sub 5}FeSi and Si particles embedded in an {alpha}-Al matrix. With increasing Fe content from Al-20Si to Al-20Si-7Fe, tensile strength increased from 215 to 404MPa at 300K and from 122MPa to 240MPa at 473K. Al-20Si-5Fe alloy shows the best wear resistance. Tensile strength varies significantly with initial powder size but wear resistance is independent of initial alloy powder size.

OSTI ID:
186754
Report Number(s):
CONF-950201--; ISBN 0-87339-316-3
Country of Publication:
United States
Language:
English