Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Perspective—Is Sustainable Electrowinning of Neodymium Metal Achievable?

Journal Article · · Journal of the Electrochemical Society

Rare–earth metals such as neodymium are central to numerous technologically important applications such as electrified transportation, renewable energy harvesting, and magnetic data storage. Presently, neodymium metal is produced via electrolysis of Nd 2 O 3 –containing NdF 3 –LiF molten salts at high temperatures. However, this conventional electrolytic route has several drawbacks including emissions of greenhouse gases such as CO 2 and perfluorocarbons, which are harmful to the environment. In this perspective, an alternate concept based on electrolysis of NdCl 3 –containing chloride–based molten salts is explored and its potential advantages are discussed. Notably, NdCl 3 can be obtained via direct non–carbothermic chlorination of Nd 2 O 3 , supported by thermodynamic calculations and experimental evidence from literature. The chloride–based molten salt electrolysis route also offers the possibility of incorporating a non–consumable or dimensionally stable anode leading to reduced electrical energy consumption, stable cell operation and ease of process scalability.

Research Organization:
Case Western Reserve University, Cleveland, OH (United States)
Sponsoring Organization:
USDOE; USDOE Office of Energy Efficiency and Renewable Energy (EERE); USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office. Advanced Materials & Manufacturing Office (AMMTO)
Grant/Contract Number:
EE0009434
OSTI ID:
1860990
Alternate ID(s):
OSTI ID: 2376661
OSTI ID: 1856285
OSTI ID: 1980876
Journal Information:
Journal of the Electrochemical Society, Journal Name: Journal of the Electrochemical Society Journal Issue: 4 Vol. 169; ISSN 0013-4651
Publisher:
The Electrochemical SocietyCopyright Statement
Country of Publication:
United States
Language:
English

References (15)

Critical Evaluation of the Standard Molar Entropies, Enthalpies of Formation, Gibbs Energies of Formation and Heat Capacities of the Aqueous Trivalent Rare Earth Ions, and the Corresponding Standard Molar Entropies, Enthalpies of Formation and Gibbs Energies of Formation of the Thermodynamically Stable RECl3·7H2O(cr) and RECl3·6H2O(cr) journal September 2016
On the cathodic overvoltage on aluminium in cryolite-alumina melts—I journal March 1978
Preparation of anhydrous lanthanide halides, especially iodides journal April 1962
Electrochemistry of the Hall-Heroult process for aluminum smelting journal April 1983
Evaluating Rare Earth Element Availability: A Case with Revolutionary Demand from Clean Technologies journal February 2012
Direct electrochemical reduction of titanium dioxide to titanium in molten calcium chloride journal September 2000
Electrowinning of Liquid Magnesium by Using a Stacked-Type Bipolar Electrode Cell journal January 1990
Electrodeposition of Neodymium from NdCl 3 -Containing Eutectic LiCl–KCl Melts Investigated Using Voltammetry and Diffusion-Reaction Modeling journal January 2017
ECS Classics: Hall and Heroult and the Discovery of Aluminum Electrolysis journal January 2014
Electrochemical Manufacturing in the Chemical Industry journal January 2014
Experimental and Modeling Studies of Neodymium Electrodeposition from High-Temperature Chloride-Based Molten Salts journal September 2017
New opportunities for metals extraction and waste treatment by electrochemical processing in molten salts journal March 1995
Investigation on the Electrochemical Behaviour and Deposition Mechanism of Neodymium in NdF3–LiF–Nd2O3 Melt on Mo Electrode journal April 2020
A General Vision for Reduction of Energy Consumption and CO2 Emissions from the Steel Industry journal August 2020
Reducing Greenhouse Gas Emission from the Neodymium Oxide Electrolysis. Part II: Basics of a Process Control Avoiding PFC Emission journal January 2017