skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Tandem Electrocatalytic CO2 Reduction with Efficient Intermediate Conversion over Pyramid-Textured Cu–Ag Catalysts

Journal Article · · ACS Applied Materials and Interfaces
ORCiD logo [1];  [1]; ORCiD logo [2]; ORCiD logo [1]; ORCiD logo [3]
  1. Xi'an Jiaotong Univ., Shaanxi (China). International Research Center for Renewable Energy, State Key Laboratory of Multiphase Flow in Power Engineering
  2. Shanghai Jiao Tong Univ,, Shanghai (China). State Key Laboratory of Metal Matrix Composite
  3. Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States). Joint Center for Artificial Photosynthesis and Materials Sciences Division

If combined with renewably generated electricity, electrochemical CO2 reduction (E-CO2R) could be used as a sustainable source of chemicals and fuels. Tandem catalysis approaches are attractive for providing the product selectivity, which would be required for commercial applications. Here, we demonstrate a two-step tandem electrocatalytic E-CO2R with efficient conversion of the intermediate species. The catalyst scaffold is Si(100), which is etched to form a textured surface consisting of micron-sized pyramid structures with the {111} facets. Two metals are used in the electrocatalytic cascade: Ag is employed to perform a two-electron reduction of CO2 to the intermediate CO, and Cu performs conversion to more reduced products. Using high-angle physical vapor deposition, we form separated, micron-scale areas of the two electrocatalysts on opposite sides of the pyramids, with their relative surface coverages being tunable with the deposition angle. Compared to the textured scaffolds with blanket Ag and Cu used as controls, bimetallic pyramid tandem catalysts have higher current densities and much lower faradic efficiencies (FE) for CO. These effects are due to efficient conversion of the CO formed on Ag to more reduced products on Cu. Methane is the main product to be enhanced by the cascade pathway: a bimetallic catalyst with approximately equal coverages of Ag and Cu produces methane with a FE of 62% at -1.1 VRHE, corresponding to a partial current density of 12.7 mA cm-2. We estimate an intermediate conversion yield for the CO intermediate of 80-90%, which is close to the mass-transport limited value predicted by reaction-diffusion simulations.

Research Organization:
Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)
Sponsoring Organization:
USDOE Office of Science (SC), Basic Energy Sciences (BES); National Naural Science Foundation of China
Grant/Contract Number:
AC02-05CH11231; SC0004993; 51888103; 51906199
OSTI ID:
1842298
Journal Information:
ACS Applied Materials and Interfaces, Vol. 13, Issue 34; ISSN 1944-8244
Publisher:
American Chemical Society (ACS)Copyright Statement
Country of Publication:
United States
Language:
English

References (47)

Introduction to ACS Catalysis Virtual Special Issue on Cascade Catalysis journal April 2014
Electrochemical CO2 Reduction on Metal Electrodes book January 2008
Ultrathin Ag Nanowires Electrode for Electrochemical Syngas Production from Carbon Dioxide journal April 2018
Evidence for product-specific active sites on oxide-derived Cu catalysts for electrochemical CO2 reduction journal December 2018
What Should We Make with CO2 and How Can We Make It? journal May 2018
Engineering Cu surfaces for the electrocatalytic conversion of CO 2 : Controlling selectivity toward oxygenates and hydrocarbons journal May 2017
Heading to Distributed Electrocatalytic Conversion of Small Abundant Molecules into Fuels, Chemicals, and Fertilizers journal November 2019
Continuous production of pure liquid fuel solutions via electrocatalytic CO2 reduction using solid-electrolyte devices journal September 2019
Powering the Future with Liquid Sunshine journal October 2018
Structural Sensitivities in Bimetallic Catalysts for Electrochemical CO 2 Reduction Revealed by Ag–Cu Nanodimers journal January 2019
Sequential Cascade Electrocatalytic Conversion of Carbon Dioxide to C–C Coupled Products journal May 2019
Atomic Layer Deposition of ZnO on CuO Enables Selective and Efficient Electroreduction of Carbon Dioxide to Liquid Fuels journal September 2019
Sequential catalysis controls selectivity in electrochemical CO 2 reduction on Cu journal January 2018
PRODUCTION OF CO AND CH 4 IN ELECTROCHEMICAL REDUCTION OF CO 2 AT METAL ELECTRODES IN AQUEOUS HYDROGENCARBONATE SOLUTION journal November 1985
Insights into the Low Overpotential Electroreduction of CO 2 to CO on a Supported Gold Catalyst in an Alkaline Flow Electrolyzer journal November 2017
A Simple Rule of Thumb for Diffusion on Transition-Metal Surfaces journal October 2006
Sustainable Conversion of Carbon Dioxide: An Integrated Review of Catalysis and Life Cycle Assessment journal December 2017
Electrolysis of Gaseous CO 2 to CO in a Flow Cell with a Bipolar Membrane journal November 2017
Theoretical Insights into a CO Dimerization Mechanism in CO 2 Electroreduction journal May 2015
Tuning the Selectivity of Carbon Dioxide Electroreduction toward Ethanol on Oxide-Derived Cu x Zn Catalysts journal November 2016
Sustainable hydrocarbon fuels by recycling CO 2 and H 2 O with renewable or nuclear energy journal January 2011
Progress and Perspectives of Electrochemical CO 2 Reduction on Copper in Aqueous Electrolyte journal April 2019
CO 2 Reduction to CO with 19% Efficiency in a Solar-Driven Gas Diffusion Electrode Flow Cell under Outdoor Solar Illumination journal January 2020
Heterogeneously catalyzed two-step cascade electrochemical reduction of CO2 to ethanol journal June 2018
Improved CO2 reduction activity towards C2+ alcohols on a tandem gold on copper electrocatalyst journal October 2018
Enhancing CO 2 Electroreduction to Ethanol on Copper–Silver Composites by Opening an Alternative Catalytic Pathway journal March 2020
CO 2 reduction to acetate in mixtures of ultrasmall (Cu) n ,(Ag) m bimetallic nanoparticles journal December 2017
Computational and experimental demonstrations of one-pot tandem catalysis for electrochemical carbon dioxide reduction to methane journal July 2019
Electrochemical Reduction of CO at a Copper Electrode journal September 1997
Effects of temperature and gas–liquid mass transfer on the operation of small electrochemical cells for the quantitative evaluation of CO 2 reduction electrocatalysts journal January 2016
General Techno-Economic Analysis of CO 2 Electrolysis Systems journal February 2018
Carbon Monoxide Gas Diffusion Electrolysis that Produces Concentrated C2 Products with High Single-Pass Conversion journal January 2019
Identifying Structure–Selectivity Correlations in the Electrochemical Reduction of CO 2 : A Comparison of Well‐Ordered Atomically Clean and Chemically Etched Copper Single‐Crystal Surfaces journal July 2021
Cu nanowire-catalyzed electrochemical reduction of CO or CO 2 journal January 2019
Active Sites of Au and Ag Nanoparticle Catalysts for CO 2 Electroreduction to CO journal August 2015
CO surface diffusion on platinum fuel cell catalysts by electrochemical NMR journal October 2008
High aspect ratio silicon etch: A review journal September 2010
Efficient electrocatalytic conversion of carbon monoxide to propanol using fragmented copper journal February 2019
Electrochemical reduction of CO2 to hydrocarbons to store renewable electrical energy and upgrade biogas journal April 2007
CO 2 electroreduction to ethylene via hydroxide-mediated copper catalysis at an abrupt interface journal May 2018
CO 2 electrolysis to multicarbon products at activities greater than 1 A cm −2 journal February 2020
Enhanced electrocatalytic CO2 reduction via field-induced reagent concentration journal August 2016
Reaction Mechanisms for the Electrochemical Reduction of CO 2 to CO and Formate on the Cu(100) Surface at 298 K from Quantum Mechanics Free Energy Calculations with Explicit Water journal October 2016
Calculation for the cathode surface concentrations in the electrochemical reduction of CO2 in KHCO3 solutions journal October 2005
Enhanced Electroreduction of Carbon Dioxide to Methanol Using Zinc Dendrites Pulse‐Deposited on Silver Foam journal February 2019
Aqueous CO 2 Reduction at Very Low Overpotential on Oxide-Derived Au Nanoparticles journal November 2012
CO 2 Electrolysis to CO and O 2 at High Selectivity, Stability and Efficiency Using Sustainion Membranes journal January 2018