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Draft Rules for Alloy 617 Creep-Fatigue Design Using an EPP+SMT Approach

Technical Report ·
DOI:https://doi.org/10.2172/1819737· OSTI ID:1819737
 [1];  [1];  [2];  [3];  [4]
  1. Argonne National Lab. (ANL), Argonne, IL (United States)
  2. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
  3. Idaho National Lab. (INL), Idaho Falls, ID (United States)
  4. R.I. Jetter Consulting, Pebble Beach, CA (United States)

The report describes an improved new creep-fatigue design method for structural components in high temperature nuclear service. The new method uses an integrated elastic-perfectly plastic (EPP) analysis and Simplified Model Test (SMT) approach that greatly simplifies the design process by avoiding the separate evaluation of creep and fatigue damages and eliminating the requirement of stress classification. The report includes draft design rules, presented in a format compatible with an ASME nuclear Code Case, as well as a commentary on the rules and the validation of the rules using pressurized SMT (p-SMT) test data. Areas of potential improvement have been identified for further evaluation. The report also develops EPP+SMT design charts for Alloy 617 at temperatures between 800°C and 950°C by extrapolating high strain range, short hold test data to low strain range and long hold times, typical for structural components in high temperature nuclear service. The design charts are currently limited to 10,000 cycles to avoid excessive extrapolation outside the test database. More robust alternate extrapolation procedures will be considered in future work. The report includes several verification problems comparing the new EPP+SMT design method with current ASME creep-fatigue design methods. The comparison demonstrates that the EPP+SMT method significantly reduces the over-conservatism in current methods. Finally, the report includes a fully-documented sample problem with multiple load cases detailing the application of proposed EPP+SMT design rules.

Research Organization:
Argonne National Laboratory (ANL), Argonne, IL (United States); Idaho National Laboratory (INL), Idaho Falls, ID (United States); Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE Office of Nuclear Energy (NE), Reactor Fleet and Advanced Reactor Development. Office of Nuclear Reactor Deployment
DOE Contract Number:
AC02-06CH11357; AC07-05ID14517; AC05-00OR22725
OSTI ID:
1819737
Report Number(s):
ANL-ART-227; 170734
Country of Publication:
United States
Language:
English

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