Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Lessons Learned in Employing Data Analytics to Predict Oxidation Kinetics and Spallation Behavior of High-Temperature NiCr-Based Alloys

Journal Article · · Oxidation of Metals
Machine learning (ML) can offer many advantages in predicting material properties over traditional materials development methods based solely on limited experimental investigations or physical-based simulations with the capability to reduce development cost, risk, and time. However, so far, limited efforts have been made to predict alloy oxidation kinetics and spallation behavior via ML due to the lack of consistently measured and sufficient experimental data and the inherent complexity in oxidation behavior of multicomponent high-temperature alloys. A previous study reported the ability of ML to predict oxidation kinetics of NiCr-based alloys as a function of alloy composition and operating conditions. Here, the performance of a ML model in predicting rate constants and spallation probability was evaluated in light of the roles of the data distribution of the experimental dataset (data analytics), the alloy composition, the exposure environment and the chosen oxidation approach to extracting kinetic values from the measured mass changes (but using either a simple parabolic law or a statistical cyclic oxidation model). Potential strategies to improve the predictions and enhance the extrapolative capability of the previously trained model will be discussed.
Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Transportation Office. Vehicle Technologies Office
Grant/Contract Number:
AC05-00OR22725
OSTI ID:
1813193
Journal Information:
Oxidation of Metals, Journal Name: Oxidation of Metals Vol. 97; ISSN 0030-770X
Publisher:
SpringerCopyright Statement
Country of Publication:
United States
Language:
English

References (49)

CALPHAD-Is It Ready for Superalloy Design? journal July 2002
Do Nash values have value? journal January 2007
Do Nash values have value? Discussion and alternate proposals journal July 2008
Fundamentals of TiAl oxidation - A critical review journal May 1995
Effect of nickel base superalloy composition on oxidation resistance in SO 2 containing, high pO 2 environments: Effect of Ni-base alloy composition on oxidation in air-SO 2 journal December 2013
The effect of silicon and manganese on the oxidation mechanism of Ni-20 Cr journal January 1970
The high-temperature oxidation of iron-chromium-nickel alloys containing 0?30% chromium journal September 1972
Microstructure, adhesion and growth kinetics of protective scales on metals and alloys journal December 1982
Calculations of parabolic reaction rate constants journal April 1987
COSP: A computer model of cyclic oxidation journal August 1991
Experimental observations in support of the dynamic-segregation theory to explain the reactive-element effect journal February 1996
Oxidation behavior of several chromia-forming commercial nickel-base superalloys journal June 1997
Oxide morphology and spalling model for NiAl journal March 1978
Effects of Silicon on the Oxidation Behavior of Ni-Base Chromia-Forming Alloys journal June 2006
Sub-Scale Depletion and Enrichment Processes During High Temperature Oxidation of the Nickel Base Alloy 625 in the Temperature Range 900–1000 °C journal December 2010
Long-Term Performance of High-Temperature Foil Alloys in Water Vapor Containing Environment. Part I: Oxidation Behavior journal December 2012
Predicting Oxidation-Limited Lifetime of Thin-Walled Components of NiCrW Alloy 230 journal October 2016
Predicting the Parabolic Rate Constants of High-Temperature Oxidation of Ti Alloys Using Machine Learning journal June 2020
Oxidation Behavior of Candidate NiCr Alloys for Engine Exhaust Valves: Part I—Effect of Minor Alloying Elements journal January 2021
River flow forecasting through conceptual models part I — A discussion of principles journal April 1970
Correlation and compatibility in multivariate data analysis journal January 1989
Compositional optimization of hard-magnetic phases with machine-learning models journal July 2018
Modern data analytics approach to predict creep of high-temperature alloys journal April 2019
Machine learning assisted design of high entropy alloys with desired property journal May 2019
Machine-learning phase prediction of high-entropy alloys journal May 2019
Physical metallurgy-guided machine learning and artificial intelligent design of ultrahigh-strength stainless steel journal October 2019
Phase prediction in high entropy alloys with a rational selection of materials descriptors and machine learning models journal February 2020
Modeling carbide dissolution in alloy 602 CA during high temperature oxidation journal July 2015
External α-Al 2 O 3 scale on Ni-base alloy 602 CA. – Part I: Formation and long-term stability journal August 2017
External α-Al2O3 scale on Ni-base alloy 602 CA – Part II: Microstructural evolution journal October 2017
Decomposition of the mean squared error and NSE performance criteria: Implications for improving hydrological modelling journal October 2009
High temperature materials for heavy duty diesel engines: Historical and future trends journal June 2019
Development of L12-ordered Ni3(Al,Ti)-strengthened alumina-forming austenitic stainless steel alloys journal December 2013
On typical range, sensitivity, and normalization of Mean Squared Error and Nash-Sutcliffe Efficiency type metrics: TECHNICAL NOTE journal October 2011
Evaluation of the Nash–Sutcliffe Efficiency Index journal November 2006
Data analytics approach for melt-pool geometries in metal additive manufacturing journal October 2019
The oxidation of alloys journal May 1976
Long-Term Oxidation Resistance of Several Precipitation Strengthened Ni-Based Superalloys
  • Meyer, Joseph; Deodeshmukh, Vinay
  • ASME Turbo Expo 2017: Turbomachinery Technical Conference and Exposition, Volume 6: Ceramics; Controls, Diagnostics and Instrumentation; Education; Manufacturing Materials and Metallurgy https://doi.org/10.1115/GT2017-64605
conference August 2017
High Temperature Oxidation Lifetime Modeling of Thin-Walled Components
  • Pillai, R.; Dryepondt, S.; Pint, B. A.
  • ASME Turbo Expo 2019: Turbomachinery Technical Conference and Exposition, Volume 6: Ceramics; Controls, Diagnostics, and Instrumentation; Education; Manufacturing Materials and Metallurgy https://doi.org/10.1115/GT2019-90505
conference November 2019
Oxidation of Ni-Cr-Al Alloys Between 1000° and 1200°C journal January 1971
The High-Temperature Oxidation of Ductile Cr-Re Alloys journal January 1966
A Method for Calculating Paralinear Constants for the Formation of Volatile Scale journal January 1963
Skill Scores Based on the Mean Square Error and Their Relationships to the Correlation Coefficient journal December 1988
Modelling compositional changes in nickel base alloy 602 CA during high temperature oxidation journal January 2015
Oxidation behaviour of cast Ni–Cr alloys in steam at 800°C journal July 2013
Influence of alloy additions on oxidation journal August 1989
High-Temperature Corrosion and Materials Applications book November 2007
Isothermal and Cyclic Oxidation of Chromia Forming Nickel-Based Superalloys journal October 1997
The Use of Model Alloys to Develop Corrosion-Resistant Stainless Steels journal August 2004

Similar Records

Data analytics approach to predict high-temperature cyclic oxidation kinetics of NiCr-based Alloys
Journal Article · Sun Aug 08 20:00:00 EDT 2021 · npj Materials Degradation · OSTI ID:1812408