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Thin hybrid capillary two-phase cooling system

Journal Article · · International Communications in Heat and Mass Transfer
 [1];  [2];  [2]
  1. Advanced Cooling Technologies, Inc., Lancaster, PA (United States); OSTI
  2. Advanced Cooling Technologies, Inc., Lancaster, PA (United States)

A novel hybrid two-phase cooling system was developed that integrated a mechanically pumped two-phase loop with a capillary-driven two-phase cooling device. The latter cooling mechanism was based on evaporation/boiling from wick structures made by sintering copper particles on the interior surfaces of a copper cold plate. The cold plate provided cooling to two surfaces and each of them included four heaters in series. The novelty of the developed technology was preventing flooding of the evaporator wicks by isolating the evaporation surface from the pumped liquid flow that fed them. This arrangement allowed for a high liquid feed flow rate much greater than would be allowed by a capillary pumped system while maintaining a low thermal resistance at the evaporation surface. Using this approach, the cooling system removed over 850 W with a low pumping power below 1.0 W while using R245fa as the working fluid. The equivalent heat fluxes exceeded 970 W/cm2 over areas less than 0.12 cm2. The measured thermal resistance was as low as 0.09 K-cm2/W. The presented thermal management solution enables an increase in the power of high heat flux electronic devices beyond the state-of-the-art.

Research Organization:
Advanced Cooling Technologies, Inc., Lancaster, PA (United States)
Sponsoring Organization:
USDOE Office of Science (SC), Engineering & Technology. Office of Small Business Innovation Research (SBIR) and Small Business Technology Transfer (STTR) Programs
Grant/Contract Number:
SC0018845
OSTI ID:
1803455
Alternate ID(s):
OSTI ID: 2325323
Journal Information:
International Communications in Heat and Mass Transfer, Journal Name: International Communications in Heat and Mass Transfer Vol. 112; ISSN 0735-1933
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

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