Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Analysis of microstructural facet fatigue failure in ultra-fine grained powder metallurgy Ti-6Al-4V produced through hydrogen sintering

Journal Article · · International Journal of Fatigue
 [1];  [2];  [3];  [4];  [4]
  1. Univ. of Utah, Salt Lake City, UT (United States); United States Army Research Lab., Aberdeen Proving Ground, MD (United States); OSTI
  2. Univ. of Utah, Salt Lake City, UT (United States); United States Army Research Lab., Aberdeen Proving Ground, MD (United States)
  3. Univ. of Utah, Salt Lake City, UT (United States)
  4. United States Army Research Lab., Aberdeen Proving Ground, MD (United States)
The hydrogen sintering and phase transformation (HSPT) process is a powder metallurgy method that produces Ti-6Al-4V with fatigue properties rivaling wrought processed Ti-6Al-4V. Previous fatigue work on HSPT Ti-6Al-4V has shown failure to be frequently caused by microstructural facets, which were believed to be grain boundary (GB) α phase. This belief conflicts with other reports as fatigue failure typically occurs across α colonies or primary α grains, not GB α. In this work, electron backscattered diffraction is used to identify these facets as GB α. Furthermore, a simple geometric model predicting the effective slip length of GB α is presented.
Research Organization:
Univ. of Utah, Salt Lake City, UT (United States)
Sponsoring Organization:
USDOE; USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office. Advanced Manufacturing Office
Grant/Contract Number:
EE0005761
OSTI ID:
1799184
Alternate ID(s):
OSTI ID: 1776374
Journal Information:
International Journal of Fatigue, Journal Name: International Journal of Fatigue Vol. 131; ISSN 0142-1123
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (38)

Improvements in the fatigue strength of Ti-6Al-4V through microstructure control journal June 1974
Effect of microstructure on notch fatigue properties of Ti-6Al-4V journal December 1976
The mechanism of void formation, void growth, and tensile fracture in an alloy consisting of two ductile phases journal October 1972
Fatigue behavior of beta processed titanium alloy IMI 685 journal June 1977
The interrelationship of fracture toughness and microstructure in a Ti-5.25Al-5.5V-0.9Fe-0.5Cu alloy journal March 1971
Determination of crystallographic orientation of dwell-fatigue fracture facets in Ti-6242 alloy journal October 2007
Spark plasma sintering of commercial and development titanium alloy powders journal April 2015
Crystallography of fracture facets in a near-alpha titanium alloy journal June 2006
Microstructural Influences on Very-High-Cycle Fatigue-Crack Initiation in Ti-6246 journal August 2008
Crystallography of Fatigue Crack Initiation and Growth in Fully Lamellar Ti-6Al-4V journal November 2009
Phase Transformations and Formation of Ultra-Fine Microstructure During Hydrogen Sintering and Phase Transformation (HSPT) Processing of Ti-6Al-4V journal September 2015
New Powder Metallurgical Approach to Achieve High Fatigue Strength in Ti-6Al-4V Alloy journal February 2016
Fatigue Performance of Powder Metallurgy (PM) Ti-6Al-4V Alloy: A Critical Analysis of Current Fatigue Data and Metallurgical Approaches for Improving Fatigue Strength journal January 2016
Producing lower-cost titanium for automotive applications journal September 1998
Stage I fatigue crack propagation in a titanium alloy journal May 1988
The effect of the alpha-phase volume fraction and stress ratio on the fatigue crack growth characteristics of the near-alpha IMI 834 Ti alloy journal July 1992
Dwell-sensitive fatigue under biaxial loads in the near-alpha titanium alloy IMI685 journal January 1994
Fatigue crack propagation in titanium alloys with lamellar and bi-lamellar microstructures journal December 2001
Microstructure and the development of fatigue cracks at notches journal May 1999
Slip and fatigue crack formation processes in an α/β titanium alloy in relation to crystallographic texture on different scales journal September 2008
An experimental study of the (Ti–6Al–4V)–xH phase diagram using in situ synchrotron XRD and TGA/DSC techniques journal February 2015
Sintering behavior and microstructure evolution in cp-titanium processed by spark plasma sintering journal January 2018
A novel chemical pathway for energy efficient production of Ti metal from upgraded titanium slag journal February 2016
The effects of microstructure and porosity on the competing fatigue failure mechanisms in powder metallurgy Ti-6Al-4V journal November 2018
FAST-forge − A new cost-effective hybrid processing route for consolidating titanium powder into near net shape forged components journal May 2017
Gaseous isostatic forging: Design and application to powder metallurgy Ti-6Al-4V journal September 2018
Understanding competing fatigue mechanisms in powder metallurgy Ti–6Al–4V alloy: Role of crack initiation and duality of fatigue response journal April 2015
A powder metallurgy method for manufacturing Ti-6Al-4V with wrought-like microstructures and mechanical properties via hydrogen sintering and phase transformation (HSPT) journal October 2015
Direct electrochemical reduction of titanium dioxide to titanium in molten calcium chloride journal September 2000
Hydrogen-enabled microstructure and fatigue strength engineering of titanium alloys journal February 2017
Local texture and fatigue crack initiation in a Ti-6Al-4V titanium alloy: FATIGUE CRACK INITIATION IN Ti-6Al-4V TITANIUM ALLOY journal May 2002
Powder metallurgy of titanium – past, present, and future journal August 2017
Titanium Powder Metallurgy for Automotive Components journal January 2002
LXIII. On the division of space with minimum partitional area journal December 1887
Electron Backscattering Pattern Identification of Surface Morphology of Fatigue Cracks in ta6v journal December 1994
MICROSTRUCTURAL EFFECTS ON SMALL FATIGUE CRACK INITIATION AND GROWTH IN Ti6A14V ALLOYS journal December 1995
Investigation of Fatigue Crack Initiation in Ti-6Al-4V During Tensile-Tensile Fatigue journal April 2002
Titanium Metal Injection Molding - A Commercial Overview journal August 2016

Similar Records

The effects of microstructure and porosity on the competing fatigue failure mechanisms in powder metallurgy Ti-6Al-4V
Journal Article · Wed Jul 18 20:00:00 EDT 2018 · International Journal of Fatigue · OSTI ID:1613308

Phase Transformations and Formation of Ultra-Fine Microstructure During Hydrogen Sintering and Phase Transformation (HSPT) Processing of Ti-6Al-4V
Journal Article · Tue Sep 08 00:00:00 EDT 2015 · Metallurgical and Materials Transactions. A, Physical Metallurgy and Materials Science · OSTI ID:1391995

Vacuum fatigue fracture of Ti--6Al-4V
Technical Report · Fri Jan 31 23:00:00 EST 1975 · OSTI ID:7311491