Artificial Linear Brush Abrasion of Coatings for Photovoltaic Module First Surfaces

Conference · Wed Apr 28 00:00:00 EDT 2021

OSTI ID:1781619

Newkirk, Jimmy M.; Nayshevsky, Illya; Sinha, Archana; Law, Adam; Xu, QianFeng; To, Bobby; Ndione, Paul F.; Schelhas, Laura T.; Walls, John M.; Lyons, Alan M.; Miller, David C.

Natural soiling and the subsequent requisite cleaning of photovoltaic (PV) modules result in abrasion damage to the cover glass. The durability of the front glass has important economic consequences, including determining the use of anti-reflective and/or anti-soiling coatings as well as the method and frequency of operational maintenance (cleaning). Artificial linear brush abrasion using Nylon 6/12 bristles was therefore examined to explore the durability of representative PV first-surfaces, i.e., the surface of a module incident to direct solar radiation. Specimens examined include silane surface functionalized-, roughened (etched)-, porous silica-coated-, fluoropolymer-coated-, and ceramic (TiO2 or ZrO2/SiO2/ZrO2/SiO2)-coated-glass, which are compared to monolithic-poly(methyl methacrylate) and -glass coupons. Characterization methods used in this study include: optical microscopy, ultraviolet-visible-near-infrared (UV-VIS-NIR) spectroscopy, sessile drop goniometry, white-light interferometry, atomic force microscopy (AFM), and depth-profiling X-ray photoelectron spectroscopy (XPS). The corresponding characteristics examined include: surface morphology, transmittance (i.e., optical performance), surface energy (water contact angle), surface roughness, scratch width and depth, and chemical composition, respectively. The study here was performed to determine coating failure modes; identify characterization methods that can detect nascent failures; compare the durability of popular contemporary coating materials; identify their corresponding damage characteristics; and compare slurry and dry-dust abrasion. This study will also aid in developing an abrasion standard for the PV industry.

• Research Organization: National Renewable Energy Laboratory (NREL), Golden, CO (United States)
• Sponsoring Organization: USDOE Office of Energy Efficiency and Renewable Energy (EERE), Solar Energy Technologies Office (EE-4S), Durable Modules Consortium (DuraMAT)
• DOE Contract Number: AC36-08GO28308
• OSTI ID: 1781619
• Report Number(s): NREL/PR-5K00-75028; MainId:6247; UUID:5190be2e-53e1-e911-9c26-ac162d87dfe5; MainAdminID:22342
• Conference Information: Presented at the 2019 International PV Soiling Workshop, 28-30 October 2019, Marrakech, Morocco
• Country of Publication: United States
• Language: English

Related Subjects

41 EE - Solar Energy Technologies Office (EE-4S)
abrasion
anti-reflective coating
anti-soiling coating
erosion
operations maintenance