Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Lamination of transparent conductive adhesives for tandem solar cell applications

Journal Article · · Journal of Physics. D, Applied Physics
A transparent conductive adhesive (TCA) interlayer for mechanically stacked multijunction solar cells provides adhesive strength and electrical connection between sub-cells when stacked. The fabrication of TCA sheets from an ethyl-vinyl acetate (EVA) matrix and silver coated compliant conductive microspheres, similar to industry-standard EVA encapsulant sheets, compatible with a standard lamination process was developed. Blade coating TCA sheets using 3D printed blades and testing of vertical conduction through the interlayer with a TCA conductivity jig allowed for reproducible measurements and low-cost fabrication. The supplemental information provides design files to enable other researchers to produce their own blades and testing jigs. We identified 0.5 mm as an optimal blade height for producing lab-scale TCA sheets and 120 °C at 3 psi for 10 min as the optimal vacuum lamination process to minimize resistance and possible damage to samples. For TCA sheets with coverages between 0.75% and 9%, the series resistance was approximately 0.2 O cm2 which should result in minimal losses for one-sun photovoltaic applications.
Research Organization:
National Renewable Energy Laboratory (NREL), Golden, CO (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Renewable Power Office. Solar Energy Technologies Office
Grant/Contract Number:
AC36-08GO28308
OSTI ID:
1774867
Alternate ID(s):
OSTI ID: 23159876
Report Number(s):
NREL/JA--5900-78556; MainId:32473; UUID:0bcf2c2d-bfb8-42df-87d2-5360bf50d697; MainAdminID:21179
Journal Information:
Journal of Physics. D, Applied Physics, Journal Name: Journal of Physics. D, Applied Physics Journal Issue: 18 Vol. 54; ISSN 0022-3727
Publisher:
IOP PublishingCopyright Statement
Country of Publication:
United States
Language:
English

References (11)

Choose Your Own Adventure: Fabrication of Monolithic All‐Perovskite Tandem Photovoltaics journal November 2020
Adhesive bonding for mechanically stacked solar cells: Adhesive bonding for mechanically stacked solar cells journal June 2014
Solar cell efficiency tables (Version 55)
  • Green, Martin A.; Dunlop, Ewan D.; Hohl‐Ebinger, Jochen
  • Progress in Photovoltaics: Research and Applications, Vol. 28, Issue 1 https://doi.org/10.1002/pip.3228
journal December 2019
Encapsulation of PV modules using ethylene vinyl acetate copolymer as a pottant: A critical review journal September 1996
Mechanical Stacking Multi Junction Solar Cells Using Transparent Conductive Adhesive journal January 2014
Two-terminal mechanical perovskite/silicon tandem solar cells with transparent conductive adhesives journal November 2019
Detailed investigation of TLM contact resistance measurements on crystalline silicon solar cells journal July 2017
Transparent Conductive Adhesives for Tandem Solar Cells Using Polymer–Particle Composites journal February 2018
A Taxonomy for Three-Terminal Tandem Solar Cells journal March 2020
Three-terminal III–V/Si tandem solar cells enabled by a transparent conductive adhesive journal January 2020
A review of recent progress in heterogeneous silicon tandem solar cells journal March 2018

Similar Records

Transparent Conductive Adhesives for Tandem Solar Cells Using Polymer-Particle Composites
Journal Article · Tue Feb 13 23:00:00 EST 2018 · ACS Applied Materials and Interfaces · OSTI ID:1426645

Transparent Conductive Adhesives for Tandem Solar Cells
Conference · Sun Nov 04 23:00:00 EST 2018 · OSTI ID:1515377

Novel Rear Side Metallization Route for Si Solar Cells Using a Transparent Conducting Adhesive: Preprint
Conference · Wed Mar 14 00:00:00 EDT 2018 · OSTI ID:1427347