skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Chemical Vapor Deposition for Atomically Dispersed and Nitrogen Coordinated Single Metal Site Catalysts

Journal Article · · Angewandte Chemie (International Edition)

Abstract Atomically dispersed and nitrogen coordinated single metal sites (M‐N‐C, M=Fe, Co, Ni, Mn) are the popular platinum group‐metal (PGM)‐free catalysts for many electrochemical reactions. Traditional wet‐chemistry catalyst synthesis often requires complex procedures with unsatisfied reproducibility and scalability. Here, we report a facile chemical vapor deposition (CVD) strategy to synthesize the promising M‐N‐C catalysts. The deposition of gaseous 2‐methylimidazole onto M‐doped ZnO substrates, followed by an in situ thermal activation, effectively generated single metal sites well dispersed into porous carbon. In particular, an optimal CVD‐derived Fe‐N‐C catalyst exclusively contains atomically dispersed FeN 4 sites with increased Fe loading relative to other catalysts from wet‐chemistry synthesis. The catalyst exhibited outstanding oxygen‐reduction activity in acidic electrolytes, which was further studied in proton‐exchange membrane fuel cells with encouraging performance.

Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States); Argonne National Laboratory (ANL), Argonne, IL (United States). Advanced Photon Source (APS)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Transportation Office. Fuel Cell Technologies Office; National Science Foundation (NSF); USDOE
Grant/Contract Number:
AC05-00OR22725; EE0008076; EE0008417; CBET-1604392; CBET-1804326; EE0008075, DE-EE0008076, and DE-EE0008417
OSTI ID:
1772863
Alternate ID(s):
OSTI ID: 1786196
Journal Information:
Angewandte Chemie (International Edition), Vol. 59, Issue 48; ISSN 1433-7851
Publisher:
WileyCopyright Statement
Country of Publication:
United States
Language:
English

References (68)

Fabricating Single‐Atom Catalysts from Chelating Metal in Open Frameworks journal February 2019
Evolution Pathway from Iron Compounds to Fe 1 (II)–N 4 Sites through Gas-Phase Iron during Pyrolysis journal December 2019
Room-Temperature Organometallic Synthesis of Soluble and Crystalline ZnO Nanoparticles of Controlled Size and Shape journal November 2003
Atomically Dispersed Iron–Nitrogen Active Sites within Porphyrinic Triazine-Based Frameworks for Oxygen Reduction Reaction in Both Alkaline and Acidic Media journal March 2018
Thermally Driven Structure and Performance Evolution of Atomically Dispersed FeN 4 Sites for Oxygen Reduction journal November 2019
In situ electrochemical quantification of active sites in Fe–N/C non-precious metal catalysts journal October 2016
PGM‐Free Cathode Catalysts for PEM Fuel Cells: A Mini‐Review on Stability Challenges journal December 2018
Carbon nanocomposite catalysts for oxygen reduction and evolution reactions: From nitrogen doping to transition-metal addition journal November 2016
3D porous graphitic nanocarbon for enhancing the performance and durability of Pt catalysts: a balance between graphitization and hierarchical porosity journal January 2019
On the Influence of Oxygen on the Degradation of Fe‐N‐C Catalysts journal February 2020
Atomically Dispersed Metal Catalysts for Oxygen Reduction journal June 2019
Structural Descriptors of Zeolitic–Imidazolate Frameworks Are Keys to the Activity of Fe–N–C Catalysts journal December 2016
Isolated Single Iron Atoms Anchored on N-Doped Porous Carbon as an Efficient Electrocatalyst for the Oxygen Reduction Reaction journal April 2017
Degradation by Hydrogen Peroxide of Metal-Nitrogen-Carbon Catalysts for Oxygen Reduction journal January 2015
Advanced Electrocatalysis for Energy and Environmental Sustainability via Water and Nitrogen Reactions journal July 2020
Platinum-group-metal catalysts for proton exchange membrane fuel cells: From catalyst design to electrode structure optimization journal January 2020
High-Performance Electrocatalysts for Oxygen Reduction Derived from Polyaniline, Iron, and Cobalt journal April 2011
Synthesis of minimal-size ZnO nanoparticles through sol–gel method: Taguchi design optimisation journal December 2015
Optimized Synthesis of Fe/N/C Cathode Catalysts for PEM Fuel Cells: A Matter of Iron-Ligand Coordination Strength journal May 2013
Synthesis of porous small-sized ZnO nanoparticles and their gas-sensing performance journal October 2015
Porous carbon with high capacitance and graphitization through controlled addition and removal of sulfur-containing compounds journal March 2015
Atomically dispersed manganese catalysts for oxygen reduction in proton-exchange membrane fuel cells journal October 2018
Unveiling the high-activity origin of single-atom iron catalysts for oxygen reduction reaction journal June 2018
Raman spectroscopy as a versatile tool for studying the properties of graphene journal April 2013
Fe–N–C electrocatalyst with dense active sites and efficient mass transport for high-performance proton exchange membrane fuel cells journal March 2019
Synthesis of ZnO Nanoparticles with Controlled Shapes, Sizes, Aggregations, and Surface Complex Compounds for Tuning or Switching the Photoluminescence journal May 2015
Isolated Single Iron Atoms Anchored on N-Doped Porous Carbon as an Efficient Electrocatalyst for the Oxygen Reduction Reaction journal April 2017
Single-Iron Site Catalysts with Self-Assembled Dual-size Architecture and Hierarchical Porosity for Proton-Exchange Membrane Fuel Cells journal December 2020
Room-Temperature Organometallic Synthesis of Soluble and Crystalline ZnO Nanoparticles of Controlled Size and Shape journal November 2003
On the Influence of Oxygen on the Degradation of Fe‐N‐C Catalysts journal January 2020
In situ X-ray diffraction monitoring of a mechanochemical reaction reveals a unique topology metal-organic framework journal March 2015
Atomic Fe Dispersed on N-Doped Carbon Hollow Nanospheres for High-Efficiency Electrocatalytic Oxygen Reduction journal December 2018
Cross-Laboratory Experimental Study of Non-Noble-Metal Electrocatalysts for the Oxygen Reduction Reaction journal July 2009
Tailoring FeN 4 Sites with Edge Enrichment for Boosted Oxygen Reduction Performance in Proton Exchange Membrane Fuel Cell journal January 2019
High-performance fuel cell cathodes exclusively containing atomically dispersed iron active sites journal January 2019
Quantitative structural and textural assessment of laminar pyrocarbons through Raman spectroscopy, electron diffraction and few other techniques journal August 2006
Solvent/additive-free synthesis of porous/zeolitic metal azolate frameworks from metal oxide/hydroxide journal January 2011
Identification of catalytic sites for oxygen reduction in iron- and nitrogen-doped graphene materials journal August 2015
Achievements, challenges and perspectives on cathode catalysts in proton exchange membrane fuel cells for transportation journal July 2019
Optimized Synthesis of Fe/N/C Cathode Catalysts for PEM Fuel Cells: A Matter of Iron-Ligand Coordination Strength journal May 2013
Ionomer distribution control in porous carbon-supported catalyst layers for high-power and low Pt-loaded proton exchange membrane fuel cells journal September 2019
Boosting Fuel Cell Performance with Accessible Carbon Mesopores journal February 2018
Single Atomic Iron Catalysts for Oxygen Reduction in Acidic Media: Particle Size Control and Thermal Activation journal September 2017
Oxygen reduction activities compared in rotating-disk electrode and proton exchange membrane fuel cells for highly active FeNC catalysts journal January 2013
Design of N-Coordinated Dual-Metal Sites: A Stable and Active Pt-Free Catalyst for Acidic Oxygen Reduction Reaction journal November 2017
Role of Local Carbon Structure Surrounding FeN 4 Sites in Boosting the Catalytic Activity for Oxygen Reduction journal May 2017
Atomically Dispersed Fe-N x /C Electrocatalyst Boosts Oxygen Catalysis via a New Metal-Organic Polymer Supramolecule Strategy journal July 2018
A Facile Activation Strategy for an MOF-Derived Metal-Free Oxygen Reduction Reaction Catalyst: Direct Access to Optimized Pore Structure and Nitrogen Species journal August 2017
The Solid-Phase Synthesis of an Fe-N-C Electrocatalyst for High-Power Proton-Exchange Membrane Fuel Cells journal January 2018
Bimodal Porous Iron/Nitrogen-Doped Highly Crystalline Carbon Nanostructure as a Cathode Catalyst for the Oxygen Reduction Reaction in an Acid Medium journal July 2016
Atomically dispersed metal–nitrogen–carbon catalysts for fuel cells: advances in catalyst design, electrode performance, and durability improvement journal January 2020
Durability challenges and perspective in the development of PGM-free electrocatalysts for the oxygen reduction reaction journal June 2018
(Plenary) Electrochemical Diagnostics and Modeling in Developing the PEMFC Cathode journal August 2016
Highly active atomically dispersed CoN 4 fuel cell cathode catalysts derived from surfactant-assisted MOFs: carbon-shell confinement strategy journal January 2019
SiO 2 -protected shell mediated templating synthesis of Fe–N-doped carbon nanofibers and their enhanced oxygen reduction reaction performance journal January 2018
In Situ X-ray Absorption Spectroscopy Studies of Nanoscale Electrocatalysts journal June 2019
Thermally Driven Structure and Performance Evolution of Atomically Dispersed FeN 4 Sites for Oxygen Reduction journal November 2019
The Solid-Phase Synthesis of an Fe-N-C Electrocatalyst for High-Power Proton-Exchange Membrane Fuel Cells journal January 2018
Iron-based cathode catalyst with enhanced power density in polymer electrolyte membrane fuel cells journal August 2011
Engineering Local Coordination Environments of Atomically Dispersed and Heteroatom‐Coordinated Single Metal Site Electrocatalysts for Clean Energy‐Conversion journal November 2019
Boosting Oxygen Reduction Catalysis with Fe–N 4 Sites Decorated Porous Carbons toward Fuel Cells journal January 2019
Nitrogen-Coordinated Single Cobalt Atom Catalysts for Oxygen Reduction in Proton Exchange Membrane Fuel Cells journal January 2018
Zinc‐Mediated Template Synthesis of Fe‐N‐C Electrocatalysts with Densely Accessible Fe‐N x Active Sites for Efficient Oxygen Reduction journal January 2020
Is the rapid initial performance loss of Fe/N/C non precious metal catalysts due to micropore flooding? journal January 2017
A specific demetalation of Fe–N 4 catalytic sites in the micropores of NC_Ar + NH 3 is at the origin of the initial activity loss of the highly active Fe/N/C catalyst used for the reduction of oxygen in PEM fuel cells journal January 2018
Iron-Based Catalysts with Improved Oxygen Reduction Activity in Polymer Electrolyte Fuel Cells journal April 2009
Direct atomic-level insight into the active sites of a high-performance PGM-free ORR catalyst journal August 2017
Current progress of Pt and Pt-based electrocatalysts used for fuel cells journal January 2020