Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Computational Modeling of Photovoltaic Mini-Modules Undergoing Accelerated Stress Testing

Conference ·

A finite element model of a four-cell photovoltaic mini-module was developed and compared to experimental results from an accelerated stress test protocol in order to validate that computational models can accurately represent their physical counterparts when subjected to mechanical loading and to assess mini-module representativeness against full scale photovoltaic modules. Deflected shapes across the simulated mini-modules were compared to measured mini-module shapes when subjected to various pressure loads. Displaced mini-module shape results constrained to the experimental protocols of 0.4 mm and 1.1 mm of displacement at the mini-module center were compared to experimental results of full-size modules subjected to module qualification test load levels of 1.0 kPa and 2.4 kPa, to assess if the bending of mini-modules was representative of full-sized modules under the load. Temperature cycling was incorporated into the model to simulate the impacts of stress due to thermal expansion of the backsheet and cells. A preliminary uncertainty analysis was performed to show how variations in material properties and geometric parameters change the simulation results.

Research Organization:
National Renewable Energy Laboratory (NREL), Golden, CO (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Solar Energy Technologies Office (EE-4S)
DOE Contract Number:
AC36-08GO28308
OSTI ID:
1770903
Report Number(s):
NREL/CP-5K00-79409; MainId:33635; UUID:b21547d9-0a41-4505-b513-0608331ea96d; MainAdminID:19937
Country of Publication:
United States
Language:
English

Similar Records

Sequential Stress Identifies Processing Defects in Bifacial Photovoltaic Modules That Limit Durability
Journal Article · Sun Apr 20 20:00:00 EDT 2025 · IEEE Journal of Photovoltaics · OSTI ID:2566772

A Combined Computational and Mathematical Analysis of Interconnect Fatigue Potential in Photovoltaic Modules
Journal Article · Fri Apr 11 00:00:00 EDT 2025 · Journal of Solar Energy Engineering · OSTI ID:2562746

In-situ determination of moisture- and temperature-driven deflection of an encapsulated Si photovoltaic cell
Journal Article · Tue Feb 28 23:00:00 EST 2023 · Solar Energy Materials and Solar Cells · OSTI ID:2424776