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The Detection of Monoclinic Zirconia and Non-Uniform 3D Crystallographic Strain in a Re-Oxidized Ni-YSZ Solid Oxide Fuel Cell Anode

Journal Article · · Crystals
 [1];  [2];  [1];  [3];  [4];  [5];  [6];  [7];  [1];  [1]
  1. Univ. College London (United Kingdom). The Electrochemical Innovation Lab.; The Faraday Inst., Didcot (United Kingdom)
  2. Finden Ltd., Abingdon (United Kingdom); Univ. College London (United Kingdom)
  3. National Renewable Energy Lab. (NREL), Golden, CO (United States)
  4. Univ. College London (United Kingdom). The Electrochemical Innovation Lab.
  5. Finden Ltd., Abingdon (United Kingdom)
  6. Finden Ltd., Abingdon (United Kingdom); Univ. College London (United Kingdom); Science and Technology Facilities Council (STFC), Oxford (United Kingdom). Rutherford Appleton Lab. (RAL)
  7. European Synchrotron Radiation Facility (ESRF), Grenoble (France)

The solid oxide fuel cell (SOFC) anode is often composed of nickel (Ni) and yttria-stabilized zirconia (YSZ). The yttria is added in small quantities (e.g., 8 mol %) to maintain the crystallographic structure throughout the operating temperatures (e.g., room-temperature to >800 °C). The YSZ skeleton provides a constraining structural support that inhibits degradation mechanisms such as Ni agglomeration and thermal expansion miss-match between the anode and electrolyte layers. Within this structure, the Ni is deposited in the oxide form and then reduced during start-up; however, exposure to oxygen (e.g., during gasket failure) readily re-oxidizes the Ni back to NiO, impeding electrochemical performance and introducing complex structural stresses. In this work, we correlate lab-based X-ray computed tomography using zone plate focusing optics, with X-ray synchrotron diffraction computed tomography to explore the crystal structure of a partially re-oxidized Ni/NiO-YSZ electrode. These state-of-the-art techniques expose several novel findings: non-isotropic YSZ lattice distributions; the presence of monoclinic zirconia around the oxidation boundary; and metallic strain complications in the presence of variable yttria content. This work provides evidence that the reduction–oxidation processes may destabilize the YSZ structure, producing monoclinic zirconia and microscopic YSZ strain, which has implications upon the electrode’s mechanical integrity and thus lifetime of the SOFC.

Research Organization:
National Renewable Energy Laboratory (NREL), Golden, CO (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Vehicle Technologies Office; Faraday Institution; Royal Academy for Engineering
Grant/Contract Number:
AC36-08GO28308
OSTI ID:
1769863
Report Number(s):
NREL/JA--5700-77831; MainId:30746; UUID:00d90da8-10bf-41d8-a957-48ba0060c156; MainAdminID:19841
Journal Information:
Crystals, Journal Name: Crystals Journal Issue: 10 Vol. 10; ISSN 2073-4352
Publisher:
MDPICopyright Statement
Country of Publication:
United States
Language:
English

References (27)

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Phase stability and electrical property of NiO-doped yttria-stabilized zirconia journal February 2003
Fundamental mechanisms involved in the degradation of nickel–yttria stabilized zirconia (Ni–YSZ) anode during solid oxide fuel cells operation: A review journal January 2016
Advanced measurement techniques to characterize thermo-mechanical aspects of solid oxide fuel cells journal November 2007
Stress analysis of solid oxide fuel cell anode microstructure reconstructed from focused ion beam tomography journal November 2011
4D nano-tomography of electrochemical energy devices using lab-based X-ray imaging journal May 2018
Exploring microstructural changes associated with oxidation in Ni–YSZ SOFC electrodes using high resolution X-ray computed tomography journal May 2012
Agglomeration behavior of nickel particles on YSZ electrolyte journal October 2012
Understanding the thermo-mechanical behaviour of solid oxide fuel cell anodes using synchrotron X-ray diffraction journal January 2018
5D operando tomographic diffraction imaging of a catalyst bed journal November 2018
Design of next-generation ceramic fuel cells and real-time characterization with synchrotron X-ray diffraction computed tomography journal April 2019
Phase diagram for a nano-yttria-stabilized zirconia system journal January 2016
X-ray micro Laue diffraction tomography analysis of a solid oxide fuel cell journal February 2015
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On the Redox Cycling of Anode-Supported SOFCs: Mechanical Properties and Damage Mechanisms journal May 2007
Destruction Modes of Anode-Supported SOFC Caused by Degrees of Electrochemical Oxidation in Redox Cycle journal January 2010
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The Role of Bi-Polar Plate Design and the Start-Up Protocol in the Spatiotemporal Dynamics during Solid Oxide Fuel Cell Anode Reduction journal July 2020
X-Ray Diffraction Determination of Macro and Micro Stresses in SOFC Electrolyte and Evolution with Redox Cycling of the Anode journal March 2011

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