Aluminium composites prepared by laser cladding assisted by friction stir processing

Wei, Yanni; Sun, Fu; Gao, Huaibao; Peng, Xiao; Zou, Juntao

doi:10.1088/2053-1591/abcac3

Aluminium composites prepared by laser cladding assisted by friction stir processing

Journal Article · Wed Nov 25 00:00:00 EST 2020 · Materials Research Express (Online)

DOI:https://doi.org/10.1088/2053-1591/abcac3· OSTI ID:1724283

; Sun, Fu; Gao, Huaibao; Peng, Xiao;

Abstract

A laser cladding and friction stir processing hybrid method was employed to produce an Al matrix composite layer. The microstructure, phase composition, microhardness and conductivity of the composites were investigated. A laser cladding layer with a thickness of approximately 200 μ m was prepared on a 1060 aluminium plate and it was broken up and distributed on the Al matrix after friction stir processing. The particle/Al interfaces exhibited extremely good interfacial integrity. Microstructural observations revealed that an obvious in situ reaction occurred at the particle/Al interfaces, which effectively improved the bonding between the reinforcement phase and the matrix. TEM analysis and selected area diffraction enabled the identification of the intermetallic compounds and confirmed them to be Al ₅ Fe ₂ and Al ₃ Fe. The average microhardness values of the friction stir processed composites reached approximately 85 HV. The electrical resistivity of the friction stir processed composites is slightly higher than that of the aluminium matrix.

View Journal Article

Sponsoring Organization:: USDOE Office of Electricity (OE), Advanced Grid Research & Development. Power Systems Engineering Research

OSTI ID:: 1724283

Alternate ID(s):: OSTI ID: 23060991

Journal Information:: Materials Research Express (Online), Journal Name: Materials Research Express (Online) Journal Issue: 11 Vol. 7; ISSN 2053-1591

Publisher:: IOP PublishingCopyright Statement

Country of Publication:: United Kingdom

Language:: English

References (46)

Evaluation of mismatch and non-uniform illumination losses in monolithically series-connected GaAs photovoltaic converters: MISMATCH AND NON-UNIFORM ILLUMINATION LOSSES IN PV CONVERTERS Peña, Rafael; Algora, Carlos Progress in Photovoltaics: Research and Applications, Vol. 11, Issue 2 https://doi.org/10.1002/pip.469	journal	November 2002
Intermetallic FexAly-phases in a steel/Al-alloy fusion weld Agudo, Leonardo; Eyidi, Dominique; Schmaranzer, Christian H. Journal of Materials Science, Vol. 42, Issue 12 https://doi.org/10.1007/s10853-006-0644-0	journal	March 2007
Fabrication of AA6061/Al2O3 nano ceramic particle reinforced composite coating by using friction stir processing Yang, Min; Xu, Chengying; Wu, Chuansong Journal of Materials Science, Vol. 45, Issue 16 https://doi.org/10.1007/s10853-010-4525-1	journal	April 2010
Friction Stir Processing Technology: A Review Ma, Z. Y. Metallurgical and Materials Transactions A, Vol. 39, Issue 3 https://doi.org/10.1007/s11661-007-9459-0	journal	February 2008
Microstructural and physical properties of titanium nitride coatings produced by CVD process Kashani, H.; Heydarzadeh Sohi, M.; Kaypour, H. Materials Science and Engineering: A, Vol. 286, Issue 2 https://doi.org/10.1016/S0921-5093(00)00744-9	journal	July 2000
Control of intermetallic compound layers at interface between steel and aluminum by diffusion-treatment Kobayashi, Shigeaki; Yakou, Takao Materials Science and Engineering: A, Vol. 338, Issue 1-2 https://doi.org/10.1016/S0921-5093(02)00053-9	journal	December 2002
Kinetic interactions between solid iron and molten aluminium Bouayad, A.; Gerometta, Ch; Belkebir, A. Materials Science and Engineering: A, Vol. 363, Issue 1-2 https://doi.org/10.1016/S0921-5093(03)00469-6	journal	December 2003
Microstructural analysis of interfacial reaction between molten aluminium and solid iron Shahverdi, H. R.; Ghomashchi, M. R.; Shabestari, S. Journal of Materials Processing Technology, Vol. 124, Issue 3 https://doi.org/10.1016/S0924-0136(02)00225-X	journal	June 2002
Hybrid friction stir processing with active cooling approach to enhance superplastic behavior of AA7075 aluminum alloy Patel, Vivek; Badheka, Vishvesh; Li, Wenya Archives of Civil and Mechanical Engineering, Vol. 19, Issue 4 https://doi.org/10.1016/j.acme.2019.08.007	journal	August 2019
On the formation and growth of intermetallic phases during interdiffusion between low-carbon steel and aluminum alloys Springer, H.; Kostka, A.; Payton, E. J. Acta Materialia, Vol. 59, Issue 4 https://doi.org/10.1016/j.actamat.2010.11.023	journal	February 2011
Deep surface rolling for fatigue life enhancement of laser clad aircraft aluminium alloy Zhuang, W.; Liu, Q.; Djugum, R. Applied Surface Science, Vol. 320 https://doi.org/10.1016/j.apsusc.2014.09.139	journal	November 2014
Distribution and stability of carbon nanotubes during multi-pass friction stir processing of carbon nanotube/aluminum composites Izadi, Hossein; Gerlich, Adrian P. Carbon, Vol. 50, Issue 12 https://doi.org/10.1016/j.carbon.2012.06.012	journal	October 2012
Aluminium based in-situ composite fabrication through friction stir processing: A review Gangil, Namrata; Siddiquee, Arshad Noor; Maheshwari, Sachin Journal of Alloys and Compounds, Vol. 715 https://doi.org/10.1016/j.jallcom.2017.04.309	journal	August 2017
Laser metal deposition of nickel coated Al 7050 alloy Singh, A.; Ramakrishnan, A.; Baker, D. Journal of Alloys and Compounds, Vol. 719 https://doi.org/10.1016/j.jallcom.2017.05.171	journal	September 2017
Effect of rare-earth on friction and wear properties of laser cladding Ni-based coatings on 6063Al Wang, Chenglei; Gao, Yuan; Zeng, Zhichao Journal of Alloys and Compounds, Vol. 727 https://doi.org/10.1016/j.jallcom.2017.08.101	journal	December 2017
Effect of alloy elements added on microstructure and hardening of Al/SiC laser clad coatings Riquelme, Ainhoa; Escalera-Rodríguez, María Dolores; Rodrigo, Pilar Journal of Alloys and Compounds, Vol. 727 https://doi.org/10.1016/j.jallcom.2017.08.153	journal	December 2017
Effect of friction stir processing on microstructure and tensile behavior of AA6061/Al3Fe cast aluminum matrix composites Balakrishnan, M.; Dinaharan, I.; Palanivel, R. Journal of Alloys and Compounds, Vol. 785 https://doi.org/10.1016/j.jallcom.2019.01.211	journal	May 2019
A novel way to produce bulk SiCp reinforced aluminum metal matrix composites by friction stir processing Wang, Wei; Shi, Qing-yu; Liu, Peng Journal of Materials Processing Technology, Vol. 209, Issue 4 https://doi.org/10.1016/j.jmatprotec.2008.05.001	journal	February 2009
An overview of intermetallics research and application: Status of thermal spray coatings Cinca, Nuria; Lima, Carlos Roberto Camello; Guilemany, Jose Maria Journal of Materials Research and Technology, Vol. 2, Issue 1 https://doi.org/10.1016/j.jmrt.2013.03.013	journal	January 2013
Characterization of hybrid aluminum matrix composites for advanced applications – A review Singh, Jaswinder; Chauhan, Amit Journal of Materials Research and Technology, Vol. 5, Issue 2 https://doi.org/10.1016/j.jmrt.2015.05.004	journal	April 2016
Effect of multi-pass friction stir processing on microstructure and mechanical properties of Al3Ti/A356 composites Yang, Rui; Zhang, Zhenya; Zhao, Yutao Materials Characterization, Vol. 106 https://doi.org/10.1016/j.matchar.2015.05.019	journal	August 2015
Research status of laser cladding on titanium and its alloys: A review Weng, Fei; Chen, Chuanzhong; Yu, Huijun Materials & Design, Vol. 58 https://doi.org/10.1016/j.matdes.2014.01.077	journal	June 2014
Analysis of process parameters effects on friction stir welding of dissimilar aluminum alloy to advanced high strength steel Liu, Xun; Lan, Shuhuai; Ni, Jun Materials & Design, Vol. 59 https://doi.org/10.1016/j.matdes.2014.02.003	journal	July 2014
Nickel particle embedded aluminium matrix composite with high ductility Yadav, Devinder; Bauri, Ranjit Materials Letters, Vol. 64, Issue 6 https://doi.org/10.1016/j.matlet.2009.12.030	journal	March 2010
Process parameters optimization for enhanced microhardness of AA 6061/ SiC surface composites fabricated via Friction Stir Processing (FSP) Rathee, Sandeep; Maheshwari, Sachin; Noor Siddiquee, Arshad Materials Today: Proceedings, Vol. 3, Issue 10 https://doi.org/10.1016/j.matpr.2016.11.089	journal	January 2016
Characterization of the effects of friction stir processing on microstructural changes in DRA composites Tewari, A.; Spowart, J. E.; Gokhale, A. M. Materials Science and Engineering: A, Vol. 428, Issue 1-2 https://doi.org/10.1016/j.msea.2006.04.106	journal	July 2006
Microstructures and mechanical properties of Al/Al2O3 surface nano-composite layer produced by friction stir processing Shafiei-Zarghani, A.; Kashani-Bozorg, S. F.; Zarei-Hanzaki, A. Materials Science and Engineering: A, Vol. 500, Issue 1-2 https://doi.org/10.1016/j.msea.2008.09.064	journal	January 2009
Synthesis of multi-walled CNT reinforced aluminium alloy composite via friction stir processing Lim, D. K.; Shibayanagi, T.; Gerlich, A. P. Materials Science and Engineering: A, Vol. 507, Issue 1-2 https://doi.org/10.1016/j.msea.2008.11.067	journal	May 2009
Producing nanostructured super-austenitic steels by friction stir processing Mehranfar, M.; Dehghani, K. Materials Science and Engineering: A, Vol. 528, Issue 9 https://doi.org/10.1016/j.msea.2011.01.016	journal	April 2011
Friction stir processing of direct metal deposited copper–nickel 70/30 Mukherjee, S.; Ghosh, A. K. Materials Science and Engineering: A, Vol. 528, Issue 9 https://doi.org/10.1016/j.msea.2011.01.063	journal	April 2011
Influence of intermetallic phases and Kirkendall-porosity on the mechanical properties of joints between steel and aluminium alloys Springer, H.; Kostka, A.; dos Santos, J. F. Materials Science and Engineering: A, Vol. 528, Issue 13-14 https://doi.org/10.1016/j.msea.2011.02.057	journal	May 2011
Fabrication of metal matrix composites by friction stir processing with different Particles and processing parameters Sahraeinejad, S.; Izadi, H.; Haghshenas, M. Materials Science and Engineering: A, Vol. 626 https://doi.org/10.1016/j.msea.2014.12.077	journal	February 2015
Influence of friction stir processing on the room temperature fatigue cracking mechanisms of A356 aluminum alloy Nelaturu, Phalgun; Jana, Saumyadeep; Mishra, Rajiv S. Materials Science and Engineering: A, Vol. 716 https://doi.org/10.1016/j.msea.2018.01.044	journal	February 2018
Tailoring grain refinement through thickness in magnesium alloy via stationary shoulder friction stir processing and copper backing plate Patel, Vivek; Li, Wenya; Liu, Xichang Materials Science and Engineering: A, Vol. 784 https://doi.org/10.1016/j.msea.2020.139322	journal	May 2020
Friction stir welding and processing Mishra, R. S.; Ma, Z. Y. Materials Science and Engineering: R: Reports, Vol. 50, Issue 1-2 https://doi.org/10.1016/j.mser.2005.07.001	journal	August 2005
Properties of friction stir-processed Al 1100–NiTi composite Dixit, Manisha; Newkirk, Joseph W.; Mishra, Rajiv S. Scripta Materialia, Vol. 56, Issue 6 https://doi.org/10.1016/j.scriptamat.2006.11.006	journal	March 2007
Evaluation of the microstructure and wear behaviour of AA6063-B4C/TiB2 mono and hybrid composite layers produced by friction stir processing Narimani, Mohammad; Lotfi, Behnam; Sadeghian, Zohreh Surface and Coatings Technology, Vol. 285 https://doi.org/10.1016/j.surfcoat.2015.11.015	journal	January 2016
Corrosion-resistant composite titanium nitride layers produced on the AZ91D magnesium alloy by a hybrid method Tacikowski, M.; Banaszek, M.; Smolik, J. Vacuum, Vol. 99 https://doi.org/10.1016/j.vacuum.2013.06.018	journal	January 2014
Microstructure and corrosion resistance of laser cladding and friction stir processing hybrid modification Al-Si coatings on AZ31B Liu, Fenjun; Ji, Yan; Meng, Qingsen Vacuum, Vol. 133 https://doi.org/10.1016/j.vacuum.2016.08.010	journal	November 2016
Wear characteristics of surface-hybrid-MMCs layer fabricated on aluminum plate by friction stir processing Mahmoud, Essam R. I.; Takahashi, Makoto; Shibayanagi, Toshiya Wear, Vol. 268, Issue 9-10 https://doi.org/10.1016/j.wear.2010.01.005	journal	March 2010
A Metal Matrix Composite Prepared from Electrospun TiO ₂ Nanofibers and an Al 1100 Alloy via Friction Stir Processing Zhang, Lifeng; Chandrasekar, Ramya; Howe, Jane Y. ACS Applied Materials & Interfaces, Vol. 1, Issue 5 https://doi.org/10.1021/am900095x	journal	April 2009
Through-thickness microstructure and mechanical properties in stationary shoulder friction stir processed AA7075 Patel, Vivek; Li, Wenya; Liu, Xichang Materials Science and Technology, Vol. 35, Issue 14 https://doi.org/10.1080/02670836.2019.1641459	journal	July 2019
Recent Development in Friction Stir Processing as a Solid-State Grain Refinement Technique: Microstructural Evolution and Property Enhancement Patel, Vivek; Li, Wenya; Vairis, Achilles Critical Reviews in Solid State and Materials Sciences, Vol. 44, Issue 5 https://doi.org/10.1080/10408436.2018.1490251	journal	July 2019
Stationary shoulder tool in friction stir processing: a novel low heat input tooling system for magnesium alloy Patel, Vivek; Li, Wenya; Xu, Yaxin Materials and Manufacturing Processes, Vol. 34, Issue 2 https://doi.org/10.1080/10426914.2018.1544716	journal	September 2018
Thermal cycling reliability of lead‐free chip resistor solder joints Suhling, Jeffrey C.; Gale, H. S.; Wayne Johnson, R. Soldering & Surface Mount Technology, Vol. 16, Issue 2 https://doi.org/10.1108/09540910410537354	journal	August 2004
Fabrication of Hybrid Surface Composites AA6061/(B4C + MoS2) via Friction Stir Processing Sharma, Daulat Kumar; Patel, Vivek; Badheka, Vishvesh Journal of Tribology, Vol. 141, Issue 5 https://doi.org/10.1115/1.4043067	journal	March 2019

Similar Records

Nanostructured Fe-20Cr-10Ni-2Si Layer Produced by Laser Cladding and Friction Stir Processing

Journal Article · Mon Apr 15 00:00:00 EDT 2019 · Metallurgical and Materials Transactions. B, Process Metallurgy and Materials Processing Science · OSTI ID:22933629

Fabrication of Nano-Composite Surface Layers on Aluminium Employing Friction Stir Processing Technique

Journal Article · Wed Mar 10 23:00:00 EST 2010 · AIP Conference Proceedings · OSTI ID:21371690

Fabrication and Characterization of A5083-WC-Al{sub 2}O{sub 3} Surface Composite by Friction Stir Processing

Journal Article · Wed May 15 00:00:00 EDT 2019 · Journal of Materials Engineering and Performance · OSTI ID:22970767

Aluminium composites prepared by laser cladding assisted by friction stir processing

Citation Formats

References (46)

Similar Records

Related Subjects