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Analysis of structure-property gradients in orthogonally machined chips and workpiece subsurface

Journal Article · · CIRP Annals
 [1];  [2]
  1. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Georgia Inst. of Technology, Atlanta, GA (United States)
  2. Georgia Inst. of Technology, Atlanta, GA (United States)
Production of machined surfaces with optimized mechanical properties requires fundamental process-structure-property knowledge. In this paper, we focus on structure-property gradients in orthogonally cut OFHC Copper chips and the workpiece subsurface. We utilize orientation imaging microscopy and statistical spatial correlation metrics to quantify the microstructure. Constitutive elastic-plastic properties of the workpiece subsurface and chips are measured using spherical nanoindentation. Analysis of the data reveals significant structure and property gradients in both regions. Differences and similarities in structure and property gradients near the workpiece surface and tool-chip interface, and in the chip middle are discussed and explained.
Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE
Grant/Contract Number:
AC05-00OR22725
OSTI ID:
1657968
Journal Information:
CIRP Annals, Journal Name: CIRP Annals Journal Issue: 1 Vol. 69; ISSN 0007-8506
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (15)

Process-Structure-Property Modeling for Severe Plastic Deformation Processes Using Orientation Imaging Microscopy and Data-Driven Techniques journal March 2019
Sub-micrometer structures generated during dry machining of copper journal November 2003
Finite approximations to the second-order properties closure in single phase polycrystals journal August 2005
A study of the interactive effects of strain, strain rate and temperature in severe plastic deformation of copper journal October 2009
Representation and calibration of elastic localization kernels for a broad class of cubic polycrystals journal August 2015
Correlation of spherical nanoindentation stress-strain curves to simple compression stress-strain curves for elastic-plastic isotropic materials using finite element models journal June 2016
Reduced-order structure-property linkages for polycrystalline microstructures based on 2-point statistics journal May 2017
Grain refinement mechanism of nickel-based superalloy by severe plastic deformation - Mechanical machining case journal November 2019
Control of deformation levels on machined surfaces journal January 2011
Surface integrity in material removal processes: Recent advances journal January 2011
Experimental and numerical assessment of subsurface plastic deformation induced by OFHC copper machining journal January 2015
Process–structure–property relationships in bimodal machined microstructures using robust structure descriptors journal November 2019
Estimating mechanical properties from spherical indentation using Bayesian approaches journal June 2018
Determination of an effective zero-point and extraction of indentation stress–strain curves without the continuous stiffness measurement signal journal March 2009
Random Heterogeneous Materials: Microstructure and Macroscopic Properties journal July 2002

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