Uncertainty evaluation for twist drilling stability model

Schmitz, Tony; Gomez, Michael; Honeycutt, Andrew; Karandikar, Jaydeep; Shim, Jongyoup; Ro, Seung-Kook; Hwang, Jooho

doi:10.1016/j.precisioneng.2020.08.007

Title: Uncertainty evaluation for twist drilling stability model

Journal Article · Mon Aug 17 00:00:00 EDT 2020 · Precision Engineering

DOI:https://doi.org/10.1016/j.precisioneng.2020.08.007· OSTI ID:1651328

Schmitz, Tony ^[1]; Gomez, Michael ^[1]; Honeycutt, Andrew ^[2]; Karandikar, Jaydeep ^[3]; Shim, Jongyoup ^[4]; Ro, Seung-Kook ^[4]; Hwang, Jooho ^[4]

Univ. of Tennessee, Knoxville, TN (United States); Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Univ. of Tennessee, Knoxville, TN (United States)
Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Korea Inst. of Machinery and Materials, Daejeon (South Korea)

This paper describes the first uncertainty analysis for drilling stability using a frequency-domain drilling stability model. The stability model inputs include: the modal parameters for the torsional-axial vibration mode from the twist drill-holder-spindle axial frequency response function; and the mechanistic coefficients that relate the torque and thrust force to chip area for the selected drill-workpiece material combination. Furthermore, Monte Carlo simulation is applied to propagate the input uncertainties to output uncertainty in the predicted stability map, which separates stable from unstable (chatter) zones in the spindle speed-chip width parameter space. Additionally, the mean stability boundary and its 95% confidence intervals are determined for five cases: varying all four inputs simultaneously and varying them individually. This enables the individual sensitivities to be compared. Experimental results from drilling tests are included for comparison to the prediction. Additionally, Matlab code is provided to implement the stability model and Monte Carlo uncertainty analysis.

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Research Organization:: Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

Sponsoring Organization:: USDOE Office of Energy Efficiency and Renewable Energy (EERE)

Grant/Contract Number:: AC05-00OR22725

OSTI ID:: 1651328

Journal Information:: Precision Engineering, Vol. 66; ISSN 0141-6359

Publisher:: ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

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