Enhancing Operational Performance and Productivity Benefits in Breweries through Smart Manufacturing Technologies

Nimbalkar, Sachin; Supekar, Sarang; Meadows, Will; Wenning, Thomas; Guo, Wei; Cresko, Joseph

doi:10.1002/amp2.10064

Enhancing Operational Performance and Productivity Benefits in Breweries through Smart Manufacturing Technologies

Journal Article · Sat Jun 20 00:00:00 EDT 2020 · Journal of Advanced Manufacturing and Processing

DOI:https://doi.org/10.1002/amp2.10064· OSTI ID:1649048

^[1]; ^[2]; Meadows, Will ^[3]; ^[1]; ^[1]; Cresko, Joseph ^[4]

Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Argonne National Lab. (ANL), Lemont, IL (United States)
Mississippi State Univ., Mississippi State, MS (United States)
US Department of Energy (USDOE), Washington DC (United States). Advanced Manufacturing Office

This article uses case studies to demonstrate the potential of smart manufacturing (SM) and Internet of Things (IoT) technologies to enhance operational performance and productivity in industry. The analysis highlights benefits such as cost reduction, production flexibility, shorter product time-to-market, energy/water efficiency and environmental impact reduction, and increased productivity. To illustrate the effectiveness of SM and IoT approaches, the authors sought out manufacturers currently implementing or seeking to implement SM and IoT technologies. The authors identified beer brewing (NAICS Code 312120) as a rapidly expanding industry whose members appear eager to implement SM technologies to optimize production lines by revealing bottlenecks and identifying performance-reducing nodes. This article presents two case studies based on SM and IoT technologies in breweries. It briefly describes a systematic framework introduced elsewhere by the authors and uses it to assess the energy productivity and competitiveness of SM applications in breweries. This article addresses questions concerning the information and communications technology infrastructure needed to build smart breweries and how corporations simplify the installation and deployment of SM and IoT components. This article was originally published in the Proceedings of the 2019 ACEEE Summer Study on Energy Efficiency in Industry.

View Accepted Manuscript (DOE)

Research Organization:: Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)

Sponsoring Organization:: USDOE; USDOE Office of Energy Efficiency and Renewable Energy (EERE)

Grant/Contract Number:: AC05-00OR22725

OSTI ID:: 1649048

Journal Information:: Journal of Advanced Manufacturing and Processing, Journal Name: Journal of Advanced Manufacturing and Processing Journal Issue: 4 Vol. 2; ISSN 2637-403X

Publisher:: American Institute of Chemical Engineers (AIChE), WileyCopyright Statement

Country of Publication:: United States

Language:: English

References (14)

Smart manufacturing based on cyber-physical systems and beyond Yao, Xifan; Zhou, Jiajun; Lin, Yingzi Journal of Intelligent Manufacturing, Vol. 30, Issue 8 https://doi.org/10.1007/s10845-017-1384-5	journal	December 2017
Industry 4.0 Lasi, Heiner; Fettke, Peter; Kemper, Hans-Georg Business & Information Systems Engineering, Vol. 6, Issue 4 https://doi.org/10.1007/s12599-014-0334-4	journal	June 2014
Productivity benefits of industrial energy efficiency measures Worrell, Ernst; Laitner, John A.; Ruth, Michael Energy, Vol. 28, Issue 11 https://doi.org/10.1016/S0360-5442(03)00091-4	journal	September 2003
Cybersecurity investments in the supply chain: Coordination and a strategic attacker Simon, Jay; Omar, Ayman European Journal of Operational Research, Vol. 282, Issue 1 https://doi.org/10.1016/j.ejor.2019.09.017	journal	April 2020
Highlights on energy efficiency improvements: a case of a small brewery Kubule, Anna; Zogla, Liga; Ikaunieks, Janis Journal of Cleaner Production, Vol. 138 https://doi.org/10.1016/j.jclepro.2016.02.131	journal	December 2016
Data-driven smart manufacturing Tao, Fei; Qi, Qinglin; Liu, Ang Journal of Manufacturing Systems, Vol. 48 https://doi.org/10.1016/j.jmsy.2018.01.006	journal	July 2018
Cybersecurity for digital manufacturing Wu, Dazhong; Ren, Anqi; Zhang, Wenhui Journal of Manufacturing Systems, Vol. 48 https://doi.org/10.1016/j.jmsy.2018.03.006	journal	July 2018
Security of smart manufacturing systems Tuptuk, Nilufer; Hailes, Stephen Journal of Manufacturing Systems, Vol. 47 https://doi.org/10.1016/j.jmsy.2018.04.007	journal	April 2018
A Framework for Quantifying Energy and Productivity Benefits of Smart Manufacturing Technologies Supekar, Sarang D.; Graziano, Diane J.; Riddle, Matthew E. Procedia CIRP, Vol. 80 https://doi.org/10.1016/j.procir.2019.01.095	journal	January 2019
Addressing Industry 4.0 Cybersecurity Challenges Culot, Giovanna; Fattori, Fabio; Podrecca, Matteo IEEE Engineering Management Review, Vol. 47, Issue 3 https://doi.org/10.1109/EMR.2019.2927559	journal	September 2019
Green Cloud Computing: Balancing Energy in Processing, Storage, and Transport Baliga, J.; Ayre, R. W. A.; Hinton, K. Proceedings of the IEEE, Vol. 99, Issue 1 https://doi.org/10.1109/JPROC.2010.2060451	journal	January 2011
A Survey of Recent Developments in Home M2M Networks Chen, Min; Wan, Jiafu; Gonzalez, Sergio IEEE Communications Surveys & Tutorials, Vol. 16, Issue 1 https://doi.org/10.1109/SURV.2013.110113.00249	journal	April 2014
A Classification Scheme for Smart Manufacturing Systems’ Performance Metrics Lee, Y. T.; Kumaraguru, S.; Jain, S. Smart and Sustainable Manufacturing Systems, Vol. 1, Issue 1 https://doi.org/10.1520/SSMS20160012	journal	February 2017
Energy-Efficient Through-Life Smart Design, Manufacturing and Operation of Ships in an Industry 4.0 Environment Ang, Joo; Goh, Cindy; Saldivar, Alfredo Energies, Vol. 10, Issue 5 https://doi.org/10.3390/en10050610	journal	April 2017

Similar Records

Enhancing Operational Performance and Productivity Benefits by Implementing Smart Manufacturing Technologies in Breweries

Conference · Thu Aug 01 00:00:00 EDT 2019 · OSTI ID:1558509

Energy efficiency opportunities in the brewery industry

Technical Report · Fri Jun 28 00:00:00 EDT 2002 · OSTI ID:881595

Energy Efficiency Improvement and Cost Saving Opportunities for Breweries: An ENERGY STAR(R) Guide for Energy and Plant Managers

Technical Report · Mon Sep 01 00:00:00 EDT 2003 · OSTI ID:819468

Related Subjects

42 ENGINEERING
Industry 4.0
brewing
energy productivity
process industry
smart manufacturing

Enhancing Operational Performance and Productivity Benefits in Breweries through Smart Manufacturing Technologies

Citation Formats

References (14)

Similar Records

Related Subjects