Joining of Thermoset Carbon Fiber Reinforced Polymer and AZ31 Magnesium Alloy Sheet Via Friction Stir Interlocking

Wang, Tianhao; Upadhyay, Piyush; Reza E Rabby, MD; Li, Xiao; Li, Lei; Soulami, Ayoub; Kappagantula, Keerti S.; Whalen, Scott A.

doi:10.1007/s00170-020-05717-9

Joining of Thermoset Carbon Fiber Reinforced Polymer and AZ31 Magnesium Alloy Sheet Via Friction Stir Interlocking

Journal Article · Tue Jul 07 00:00:00 EDT 2020 · International Journal of Advanced Manufacturing Technology

DOI:https://doi.org/10.1007/s00170-020-05717-9· OSTI ID:1647585

Wang, Tianhao ^[1]; Upadhyay, Piyush ^[1]; Reza E Rabby, MD ^[1]; ^[1]; Li, Lei ^[1]; ^[1]; ^[1]; Whalen, Scott A. ^[1]

BATTELLE (PACIFIC NW LAB)

A new technique called friction stir interlocking (FSI) was applied for lap-joining of AZ31 magnesium sheet and thermoset carbon fiber reinforced polymer (TS-CFRP) sheet. Instead of directly joining AZ31 and TS-CFRP, a series of magnesium interlocks were used to friction stir weld with AZ31 sheet to enable joining with TS-CFRP. Microstructural characterization of joint cross sections showed that a tool rotation rate of 800 rpm produced incomplete mixing of magnesium interlocks and the top AZ31 sheet, while 1200 rpm achieved sufficient material mixing to avoid unwelded regions. Mechanical property characterization showed that AZ31/TS-CFRP dissimilar joints failed through the magnesium interlock shanks during lap shear tensile testing, with a maximum normalized joint strength reaching ~100 MPa.

Research Organization:: Pacific Northwest National Laboratory (PNNL), Richland, WA (United States)

Sponsoring Organization:: USDOE

DOE Contract Number:: AC05-76RL01830

OSTI ID:: 1647585

Report Number(s):: PNNL-SA-149338

Journal Information:: International Journal of Advanced Manufacturing Technology, Journal Name: International Journal of Advanced Manufacturing Technology Journal Issue: 3-4 Vol. 109

Country of Publication:: United States

Language:: English

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