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Title: Cold spray chromium coating for nuclear fuel rods

Patent ·
OSTI ID:1632576

A method is provided for coating the substrate of a component, such as a zirconium alloy cladding tube, for use in a water cooled nuclear reactor under normal operating conditions and under high temperature oxidation conditions. The method includes heating a pressurized carrier gas to a temperature between 200° C. and 1200° C., adding chromium or chromium-based alloy particles having an average diameter of 20 microns or less to the heated carrier gas, and spraying the carrier gas and particles onto the substrate at a velocity, preferably from 800 to 4000 ft./sec. (about 243.84 to 1219.20 meters/sec.), to form a chromium and/or chromium-based alloy coating on the substrate to a desired thickness.

Research Organization:
Westinghouse Electric Company LLC, Cranberry Township, PA (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
NE0008222
Assignee:
Westinghouse Electric Corp. (Cranberry Township, PA)
Patent Number(s):
10,566,095
Application Number:
15/284,076
OSTI ID:
1632576
Resource Relation:
Patent File Date: 10/03/2016
Country of Publication:
United States
Language:
English

References (8)

Gas-dynamic spraying method for applying a coating patent April 1994
Cold spray coating: review of material systems and future perspectives journal December 2013
Fuel Rods with Wear-Inhibiting Coatings and Methods of Making the Same patent-application September 2014
Multilayer Material Resistant to Oxidation in aa Nuclear Environment patent-application February 2015
Disposition of a Protective Coating Including Metal-Containing and Chromium-Containing Layers on Zirconium Alloy for Nuclear Power Applications patent-application December 2015
Zirconium Alloy with Coating Layer Containing Mixed Layer Formed on Surface, and Preparation Method Thereof patent-application December 2013
Nuclear fuel cladding having an exterior comprising burnable poison in contact with aqueous reactor coolant patent March 2014
Fuel rod assembly and method for mitigating the radiation-enhanced corrosion of a zirconium-based component patent July 2014

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