Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Flexible GaAs solar cells on roll-to-roll processed epitaxial Ge films on metal foils: a route towards low-cost and high-performance III–V photovoltaics

Journal Article · · Energy & Environmental Science
DOI:https://doi.org/10.1039/c8ee02553c· OSTI ID:1613376
In this work, we describe a unique roll-to-roll plasma-enhanced chemical vapor deposition (R2R-PECVD) technique to grow high-quality single-crystalline-like Ge films on flexible metal foils, an important advancement towards scalable processing of epitaxial Ge films at low-cost. Ion-beam assisted deposition was used to create single-crystalline-like substrate templates to enable epitaxial growth of Ge films. The Ge films were highly (004) oriented, biaxially-textured and showed remarkable crystalline quality, equivalent to single-crystal Ge wafers. Subsequently, the Ge films on metal foils were used as substrates to fabricate flexible GaAs single-junction solar cell by metal-oxide chemical vapor deposition (MOCVD). The champion device showed efficiency of 11.5%, and the average efficiency of four devices was 8% at 1 sun, the highest reported on GaAs PV directly deposited on alternative flexible substrates. Devices made on CVD-Ge film exhibited significantly improved performance compared to the ones grown on sputtered Ge films. Scalable production of inexpensive and flexible epi-Ge films will not only be useful for developing low-cost and high-performance III–V solar cells, but also for emerging flexible electronic devices applications.
Research Organization:
Univ. of Houston, TX (United States)
Sponsoring Organization:
USDOE
Grant/Contract Number:
EE0006711
OSTI ID:
1613376
Alternate ID(s):
OSTI ID: 1492917
Journal Information:
Energy & Environmental Science, Journal Name: Energy & Environmental Science Journal Issue: 2 Vol. 12; ISSN 1754-5692
Publisher:
Royal Society of ChemistryCopyright Statement
Country of Publication:
United States
Language:
English

References (32)

High-Performance Flexible Thin-Film Transistors Based on Single-Crystal-Like Germanium on Glass journal May 2016
Solar cell efficiency tables (version 46): Solar cell efficiency tables (version 46) journal June 2015
Single-junction InGaP/GaAs solar cells grown on Si substrates with SiGe buffer layers journal January 2002
High efficiency GaAs thin film solar cells by peeled film technology journal December 1978
Studies on Ge/CeO2 thin film system using positron beam and Raman spectroscopy journal March 2002
High mobility single-crystalline-like silicon thin films on inexpensive flexible metal foils by plasma enhanced chemical vapor deposition journal April 2018
Low-temperature growth of polycrystalline Ge thin film on glass by in situ deposition and ex situ solid-phase crystallization for photovoltaic applications journal May 2009
Germanium films with strong in-plane and out-of-plane texture on flexible, randomly textured metal substrates journal October 2009
Small angle grain boundary Ge films on biaxial CaF2/glass substrate journal February 2010
A new approach to thin film crystal silicon on glass: Biaxially-textured silicon on foreign template layers journal June 2006
Improvement in separation rate of epitaxial lift-off by hydrophilic solvent for GaAs solar cell applications journal March 2014
GaAs solar cell on Si substrate with good ohmic GaAs/Si interface by direct wafer bonding journal October 2015
Fabrication and characterization of single junction GaAs solar cells on Si with As-doped Ge buffer journal December 2017
Defect induced non-ideal dark – characteristics of solar cells journal April 2009
GaAs photovoltaics and optoelectronics using releasable multilayer epitaxial assemblies journal May 2010
Raising the one-sun conversion efficiency of III–V/Si solar cells to 32.8% for two junctions and 35.9% for three junctions journal August 2017
Highly efficient single-junction GaAs thin-film solar cell on flexible substrate journal July 2016
Large grained single-crystalline-like germanium thin film on flexible Ni–W tape journal January 2014
High opto-electronic quality n-type single-crystalline-like GaAs thin films on flexible metal substrates journal January 2017
Heteroepitaxial film crystal silicon on Al2O3: new route to inexpensive crystal silicon photovoltaics journal January 2011
Biaxially-textured photovoltaic film crystal silicon on ion beam assisted deposition CaF2 seed layers on glass journal January 2012
High mobility single-crystalline-like GaAs thin films on inexpensive flexible metal substrates by metal-organic chemical vapor deposition journal September 2014
GaAsP solar cells on GaP/Si with low threading dislocation density journal July 2016
Requirements for a 20%-efficient polycrystalline GaAs solar cell conference January 1997
A technique for producing epitaxial films on reuseable substrates journal September 1980
Extreme selectivity in the lift‐off of epitaxial GaAs films journal December 1987
Impact of Threading Dislocations on the Design of GaAs and InGaP/GaAs Solar Cells on Si Using Finite Element Analysis journal January 2013
Monolithic Two-Terminal III–V//Si Triple-Junction Solar Cells With 30.2% Efficiency Under 1-Sun AM1.5g journal January 2017
GaAs Solar Cells on Nanopatterned Si Substrates journal November 2018
Scale up of high-performance Y-Ba-Cu-O coated conductors journal June 2003
Investigations of High-Performance GaAs Solar Cells Grown on Ge–Si$_1-xhbox Ge_ x$–Si Substrates journal June 2005
Biaxially Textured IBAD-MgO Templates for YBCO-Coated Conductors journal August 2004

Cited By (3)